A detailed Jaw Crusher ANNUAL preventive maintenance Inspection checklist
1. General Inspection
2. Structural Components
- Perform a visual inspection for any visible cracks.
- Use a flashlight to examine hard-to-see areas.
- Check for any signs of bending or warping.
- Document any findings for further evaluation.
- Inspect toggle plates for wear or damage.
- Ensure hinges are free from rust and movement restrictions.
- Verify proper lubrication of the hinges.
- Look for any unusual noises during operation.
- Check all mounting bolts for tightness and wear.
- Inspect for any missing or damaged bolts.
- Evaluate the overall stability of the structure.
- Tighten loose bolts as necessary.
- Inspect all exposed metal surfaces for rust.
- Clean any rust with appropriate tools.
- Apply protective coatings to prevent future corrosion.
- Document areas needing attention.
- Examine weld joints for cracks or separation.
- Check for discoloration indicating heat damage.
- Assess for any signs of excessive wear.
- Document any weld failures for repair.
- Use a level tool to check frame alignment.
- Adjust frame as necessary to ensure level.
- Verify alignment with manufacturer specifications.
- Document any adjustments made.
- Inspect platforms and ladders for structural integrity.
- Check for any loose or damaged steps.
- Ensure railings are secure and undamaged.
- Document any safety hazards found.
- Inspect all guards for secure attachment.
- Check for any cracks or missing pieces.
- Ensure all covers are properly sealed.
- Document any issues and plan for repairs.
- Check cross beams for signs of bending or cracking.
- Inspect support structures for rust or corrosion.
- Ensure all connections are secure.
- Document any structural concerns.
- Inspect foundational supports for uneven wear.
- Check for cracks or movement in the supports.
- Assess overall stability of the foundation.
- Document any abnormalities.
- Identify lubrication points on structural components.
- Use appropriate lubricants for each point.
- Check lubricant levels and refill as necessary.
- Document lubrication performed.
- Perform a comprehensive check of all fasteners.
- Tighten any loose fasteners found during inspection.
- Replace any missing fasteners immediately.
- Document all findings and actions taken.
- Use vibration monitoring equipment during operation.
- Record vibration levels for comparison against standards.
- Identify any unusual vibration patterns.
- Document findings for further analysis.
- Check the discharge chute for wear or damage.
- Ensure associated supports are stable and secure.
- Look for blockages or accumulation of material.
- Document any issues found.
Use in Manifestly