A detailed Jaw Crusher SEMI ANNUAL preventive maintenance Inspection checklist

1. Safety Precautions

2. Visual Inspection

3. Mechanical Components

  • Examine surfaces for wear patterns.
  • Ensure toggle seat is securely mounted.
  • Check for any movement indicating misalignment.
  • Replace if any significant wear is detected.
  • Look for cracks or deformation on the pitman arm.
  • Inspect bearings for smooth rotation and signs of wear.
  • Lubricate bearings if needed.
  • Replace any damaged components immediately.
  • Check for scoring or pitting on the shaft surface.
  • Ensure proper lubrication is maintained.
  • Measure shaft runout with a dial indicator.
  • Replace if out of tolerance or excessively worn.
  • Check tension according to manufacturer specifications.
  • Inspect belts for cracks, fraying, or missing sections.
  • Adjust tension if necessary.
  • Replace belts showing significant wear.
  • Examine surfaces for wear patterns.
  • Ensure toggle seat is securely mounted.
  • Check for any movement indicating misalignment.
  • Replace if any significant wear is detected.
  • Look for cracks or deformation on the pitman arm.
  • Inspect bearings for smooth rotation and signs of wear.
  • Lubricate bearings if needed.
  • Replace any damaged components immediately.
  • Check for scoring or pitting on the shaft surface.
  • Ensure proper lubrication is maintained.
  • Measure shaft runout with a dial indicator.
  • Replace if out of tolerance or excessively worn.
  • Check tension according to manufacturer specifications.
  • Inspect belts for cracks, fraying, or missing sections.
  • Adjust tension if necessary.
  • Replace belts showing significant wear.

4. Lubrication System

5. Electrical Components

6. Operational Checks

7. Documentation

8. Final Review

9. Training and Communication

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