A detailed Jaw Crusher WEEKLY preventive maintenance Inspection checklist
1. Safety Precautions
2. Visual Inspection
3. Mechanical Components
- Check for smooth movement and response.
- Apply lubricant to pivot points as needed.
- Look for signs of wear or damage.
- Inspect the surface for visible cracks.
- Look for signs of wear on the edges.
- Ensure proper alignment with the drive mechanism.
- Use a torque wrench to check specifications.
- Inspect for rust or corrosion on fasteners.
- Retighten any loose bolts as necessary.
- Manually rotate the bearings to check for smoothness.
- Listen for any unusual sounds during operation.
- Check for signs of overheating or discoloration.
- Look for uneven wear patterns on the plates.
- Ensure plates are aligned with the toggle mechanism.
- Replace if wear exceeds manufacturer specifications.
- Inspect for even wear across the surface.
- Look for cracks or significant gouges.
- Measure thickness and replace if below minimum.
- Inspect welds and joints for integrity.
- Look for any signs of bending or warping.
- Ensure the frame is stable and secure.
- Check hoses and connections for signs of leakage.
- Ensure fluid levels are within recommended range.
- Inspect hydraulic cylinders for proper operation.
- Check tensioning rods for signs of wear.
- Adjust tension according to manufacturer guidelines.
- Inspect for any misalignment or damage.
- Measure the gap to ensure proper clearance.
- Adjust setting if it does not meet specifications.
- Inspect for any blockages in the discharge area.
- Observe the machine while it is running.
- Check for excessive shaking or noise.
- Identify and resolve any sources of imbalance.
- Inspect all feed chutes for tightness.
- Clear any material build-up or blockages.
- Check for signs of wear or damage.
- Check for fraying or cracking on the belt.
- Ensure proper tension according to specifications.
- Replace if any significant wear is detected.
- Remove strainer plate and inspect for damage.
- Clean debris and buildup from the surface.
- Reinstall securely to prevent material leakage.
4. Lubrication
- Review manufacturer guidelines for lubrication intervals.
- Inspect each lubrication point to confirm service has been completed.
- Document any points that need attention or were missed.
- Use a dipstick or gauge to assess oil levels.
- Top off oil if levels are below recommended thresholds.
- Record oil levels for future reference.
- Drain existing oil from the system using appropriate methods.
- Flush the system if contamination is severe.
- Refill with new oil that meets specifications.
- Review manufacturer guidelines for lubrication intervals.
- Inspect each lubrication point to confirm service has been completed.
- Document any points that need attention or were missed.
- Use a dipstick or gauge to assess oil levels.
- Top off oil if levels are below recommended thresholds.
- Record oil levels for future reference.
- Drain existing oil from the system using appropriate methods.
- Flush the system if contamination is severe.
- Refill with new oil that meets specifications.
- Examine each fitting for cracks or excessive wear.
- Replace any damaged fittings to ensure proper grease flow.
- Lubricate fittings as needed during inspection.
- Refer to the manufacturer's lubrication chart.
- Verify lubricant specifications such as viscosity and type.
- Label containers clearly to prevent mix-ups.
- Use a lint-free cloth to wipe down surfaces.
- Dispose of waste materials in accordance with regulations.
- Inspect for leaks that may require further attention.
- Create a schedule based on manufacturer guidelines.
- Set reminders for lubrication tasks.
- Adjust frequency based on operational conditions if necessary.
- Inspect all seals and gaskets visually and by touch.
- Look for signs of oil or grease buildup around joints.
- Address any leaks promptly to avoid system failure.
- Use a maintenance log or digital tool for tracking.
- Note the type of lubricant and quantity used.
- Review logs regularly to identify patterns or issues.
- Check for cracks, bulges, or abrasions on hoses.
- Ensure lines are securely fastened and not pinched.
- Clear any blockages to maintain proper flow.
- Run the system and listen for irregular sounds.
- Monitor vibrations to detect any abnormalities.
- Perform additional diagnostics if issues are noted.
Use in Manifestly