A detailed WATER Cooled Transformer SEMI ANNU preventive maintenance checklists

1. Visual Inspection

2. Electrical Connections

3. Cooling System Assessment

4. Operational Testing

5. Maintenance of Auxiliary Systems

  • Verify calibration and settings of relays.
  • Test relay operation by simulating faults.
  • Check for proper communication with control systems.
  • Inspect wiring and connections for signs of wear.
  • Inspect fan blades and pump impellers for damage.
  • Test fan and pump operation under load.
  • Check for unusual noises or vibrations.
  • Ensure proper alignment and secure mounting.
  • Test all alarm functions and notifications.
  • Verify system response to simulated faults.
  • Check display accuracy and functionality.
  • Inspect wiring and connections for integrity.
  • Remove filters and inspect for damage or clogging.
  • Clean filters according to manufacturer's guidelines.
  • Replace filters if necessary.
  • Reinstall filters securely to ensure proper airflow.
  • Inspect insulation for cracks or wear.
  • Check for loose connections or corrosion.
  • Test for continuity and proper grounding.
  • Replace damaged wiring as needed.
  • Test UPS functionality by simulating a power outage.
  • Inspect battery condition and charge levels.
  • Verify proper operation of transfer switches.
  • Check for any alarms or error messages.
  • Calibrate sensors according to specifications.
  • Compare readings with reference standards.
  • Inspect sensor connections for integrity.
  • Replace faulty sensors as necessary.
  • Check valve operation for smooth functionality.
  • Inspect for leaks around valve seals.
  • Lubricate moving parts as required.
  • Replace damaged or malfunctioning valves.
  • Inspect chemical dosing equipment for proper function.
  • Test water quality parameters regularly.
  • Ensure adequate supply of treatment chemicals.
  • Clean and maintain treatment equipment as needed.
  • Simulate conditions to test interlock functionality.
  • Inspect wiring and connections for any faults.
  • Verify that safety circuits engage as designed.
  • Document test results for future reference.
  • Check logs for completeness and accuracy.
  • Update entries with recent maintenance activities.
  • Ensure compliance with regulatory requirements.
  • Store logs securely for future audits.
  • Verify flow meter readings against known standards.
  • Calibrate meters as per manufacturer's recommendations.
  • Inspect for leaks or blockages in flow paths.
  • Replace malfunctioning meters as necessary.
  • Check for structural integrity and stability.
  • Inspect for rust or corrosion on supports.
  • Ensure all fasteners are tight and secure.
  • Replace or repair supports showing significant wear.

6. Documentation and Reporting

7. Safety and Compliance

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