A detailed WATER Cooled Transformer SEMI ANNU preventive maintenance checklists

1. Safety Precautions

2. Visual Inspection

  • Look for surface rust, paint peeling, or pitting.
  • Check for dents, cracks, or other structural damage.
  • Assess the overall condition of the exterior finish.
  • Look for wet spots or staining on the ground.
  • Inspect seals and joints for signs of fluid seepage.
  • Verify that the fluid levels in sight glasses are normal.
  • Inspect hoses and connections for visible leaks.
  • Check strainers and filters for debris buildup.
  • Ensure that water flow is unobstructed in pipes.
  • Verify that all screws and bolts are tight.
  • Check hinges for wear and proper function.
  • Ensure that seals are intact to prevent contamination.
  • Look for unusual shapes or warped sections.
  • Check alignment with mounting pads or base.
  • Assess for any shifting in positioning.
  • Inspect insulation for cracks or fraying.
  • Ensure connections are tight and secure.
  • Look for signs of overheating or discoloration.
  • Check grounding wires for corrosion or damage.
  • Ensure that connections are clean and tight.
  • Inspect grounding rods for proper installation.
  • Look for dust, dirt, or foreign materials.
  • Check for blockages that could impede airflow.
  • Assess the overall cleanliness of cooling surfaces.
  • Inspect pipes for signs of corrosion or leaks.
  • Check that all joints are secure and aligned.
  • Ensure there are no kinks or obstructions in the piping.
  • Inspect for any areas with unusual color changes.
  • Look for charred insulation or burnt components.
  • Check for signs of heat stress on connections.
  • Inspect gaskets for cracking, hardening, or deformation.
  • Ensure seals are intact and properly seated.
  • Look for signs of leaks where seals are used.
  • Ensure that the area is free from puddles.
  • Check for proper slope toward drainage points.
  • Look for any debris blocking drainage areas.
  • Check that all labels are intact and not faded.
  • Ensure that safety instructions are clear and accessible.
  • Verify that all required safety signs are in place.
  • Inspect for droppings, nests, or chew marks.
  • Check for signs of insects or rodents.
  • Ensure that access points are sealed to prevent entry.
  • Ensure labels contain accurate voltage and model info.
  • Check that labels are securely attached.
  • Verify that information is easy to read.
  • Ensure there is a clear path for maintenance.
  • Check that airflow is not obstructed by nearby objects.
  • Verify that space around the transformer meets regulatory requirements.
  • Check gauges for clarity and proper readings.
  • Ensure sensors are securely mounted and functioning.
  • Look for any signs of wear or corrosion on accessories.

3. Electrical Components

4. Cooling System Maintenance

5. Fluid Analysis

6. Grounding and Bonding

7. Operational Testing

8. Documentation and Reporting

9. Final Inspection

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