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AHU commissioning and qualification

1. Pre-Commissioning Activities

Review design documents and specifications

Verify equipment installation compliance

Ensure all components are properly installed and connected

Conduct preliminary inspections of the AHU and surrounding areas

Confirm that all necessary utilities are available (water, electricity, etc.)

Here are some additional steps that could be included in the "1. Pre-Commissioning Activities" section of the New AHU commissioning and qualification checklist

Verify that all safety and regulatory compliance measures are in place

Check for the proper labeling and identification of all components and connections

Review and confirm the availability of operation and maintenance manuals

Ensure that all required tools and equipment for commissioning are available on-site

Conduct a review of the installation team qualifications and training records

Inspect and confirm that all insulation and sealing materials are installed correctly

Verify that all filters and media are installed and correctly positioned

Check for any visible signs of damage or wear on the unit and associated components

Confirm that all access panels and service doors are operational and accessible

Conduct a review of the project schedule to ensure alignment with commissioning timelines

Ensure that all necessary permits and approvals have been obtained prior to commissioning activities

Confirm that adequate space for maintenance and service access is provided around the AHU

Review pre-commissioning checklists from vendors or contractors for completeness

Coordinate with other trades to confirm that their work is complete and does not interfere with AHU operation

Ensure that all instrumentation and controls are correctly configured for testing

2. Functional Testing

Test all sensors and control systems for proper operation

Verify airflow measurements and adjust as necessary

Test heating and cooling functions to ensure proper operation

Check humidity control systems for accuracy

Validate system response to control signals

3. Performance Verification

Measure and document airflow rates at various points

Verify temperature and humidity levels against specifications

Conduct sound level measurements for compliance

Perform energy consumption analysis to ensure efficiency

Confirm that the system maintains set point conditions under load

4. Documentation and Reporting

Compile all test results and findings

Document any discrepancies and corrective actions taken

Prepare a commissioning report summarizing the process

Ensure all documentation is signed off by relevant parties

Submit final reports to quality assurance for review

5. Qualification Activities

Develop and execute a validation protocol

Conduct Installation Qualification (IQ) to confirm equipment is installed correctly

Perform Operational Qualification (OQ) to ensure the system operates as intended

Complete Performance Qualification (PQ) to verify the system meets operational requirements

Review and approve qualification documentation

6. Final Review and Approval

Conduct a final walkthrough with stakeholders

Review all commissioning and qualification documentation

Obtain necessary approvals from quality assurance and regulatory compliance teams

Archive all documentation for future reference and audits

Schedule regular maintenance and requalification as per established protocols

This checklist serves as a guideline to ensure that Air Handling Units (AHUs) are properly commissioned and qualified in manufacturing organizations, adhering to industry standards and regulatory requirements.

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