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> Air compressor commissioning checklist
Air compressor commissioning checklist
1. Review Technical Drawings
Verify that the installation site matches the approved technical drawings.
Check for any discrepancies between the drawings and actual installation.
Ensure that all components are correctly positioned as per the layout.
Here are some additional steps that could be included in the "1. Review Technical Drawings" section of the New Air Compressor Commissioning Checklist
Confirm that all required permits and approvals are in place before installation
Review the specifications for each component to ensure compliance with project requirements
Check that all relevant safety and operational guidelines are included in the technical drawings
Ensure that any site-specific considerations (such as ventilation, drainage, or access) are addressed in the drawings
Verify that all dimensions and tolerances in the drawings are accurate and feasible for the installation site
Cross-check component lists in the drawings with actual inventory to ensure all parts are available
Assess any notes or annotations on the drawings for additional instructions or cautions
Coordinate with other trades or contractors to ensure compatibility with their work and schedules
Document any identified issues or concerns for resolution before proceeding with installation
2. Site Preparation
Confirm that the installation area is free from debris and hazards.
Ensure that adequate space is provided for maintenance and operation.
Check for proper ventilation in the installation area.
3. Mechanical Installation
Inspect all mounting brackets and supports for proper installation.
Verify that all piping connections are secure and properly aligned.
Check that vibration isolation pads are installed where necessary.
4. Electrical Installation
Ensure that the power supply circuit meets the compressor's requirements.
Inspect the grounding and bonding of the electrical system.
Confirm that disconnect switches are easily accessible and functional.
5. Control System Setup
Verify the configuration of the control system and settings.
Check that all sensors and feedback devices are installed and calibrated.
Ensure that the control panel is properly labeled and accessible.
6. Safety and Compliance Checks
Confirm that all safety guards and shields are in place.
Verify compliance with local codes and regulations.
Check that all safety features are tested and operational.
7. Initial Startup Procedure
Follow the manufacturer's recommended startup procedure.
Monitor for any unusual sounds or vibrations during the initial power-up.
Allow the compressor to reach operating conditions gradually.
8. System Performance Verification
Measure and record the initial operating pressure and flow rate.
Check for stability in performance parameters over a set period.
Verify that the compressor cycles correctly according to demand.
9. Final Documentation and Handover
Complete a comprehensive commissioning report detailing findings.
Ensure all operational manuals and documentation are provided to the client.
Schedule a follow-up visit to address any post-commissioning issues if necessary.
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