Air compressor drier commissioning pre functional checklist

Pre-Commissioning Activities

Confirm all installation requirements have been met

Check for any damage during transportation

Ensure proper grounding and electrical connections are in place

Verify all safety precautions have been taken

Inspect all connections for leaks

Conduct a pressure test to ensure system integrity

Verify that all components are properly installed and secured

Check for proper lubrication of moving parts

Confirm that all system controls are set to the correct specifications

Perform a visual inspection to ensure all components are clean and free of debris

Check for any loose or missing bolts or fasteners

Verify that all warning labels and instructional decals are in place and legible

Initial Inspection

Inspect the overall condition of the air compressor drier

Check for any leaks or visible damage

Ensure all components are properly installed and secured

Verify proper alignment of the unit

Evaluate the cleanliness of the air compressor drier and surrounding area

Inspect all connections for tightness and proper sealing

Check for any missing or damaged parts

Verify that all safety guards and covers are in place

Ensure proper labeling and identification of components

Check for any signs of corrosion or rust

Electrical System

Check power supply voltage and amperage

Verify proper wiring connections

Test emergency stop button functionality

Verify proper grounding of the unit

Check for any loose or damaged electrical connections

Confirm that all electrical components are properly labeled

Test the functionality of all electrical controls and indicators

Ensure that all electrical components are securely mounted

Verify that all electrical safety measures are in place and functioning correctly

Pneumatic System

Inspect air inlet and outlet connections

Check for any obstructions in the air lines

Verify proper air pressure settings

Test pressure relief valve functionality

Inspect air filters for cleanliness and proper installation

Check for any leaks in the air lines

Ensure proper lubrication of pneumatic components

Verify proper functioning of pressure regulators

Test the operation of pneumatic valves and actuators

Control System

Check control panel for any error codes

Test start-up and shut-down sequences

Verify proper functioning of all controls and indicators

Ensure proper calibration of sensors

Verify proper communication between control panel and air compressor

Check for any abnormal noises or vibrations during operation

Test emergency stop functionality

Ensure that all safety features are working properly

Verify that all setpoints and alarms are configured correctly

Test remote monitoring and control capabilities, if applicable

Performance Testing

Conduct air quality testing

Monitor dew point levels

Verify proper cycling of the unit

Record and document all test results

Measure pressure drop across the dryer

Check for any leaks in the system

Verify proper operation of pressure relief valves

Conduct noise level testing

Verify proper operation of any alarms or shutdown systems

Measure and record air flow rates

Final Checks

Perform final inspection of the unit

Ensure all safety guards are in place

Verify all connections are tight and secure

Sign-off on commissioning checklist and provide any necessary documentation.

Conduct a leak test on all connections to ensure there are no air leaks

Verify that all instrumentation and control devices are functioning properly

Check for proper alignment and operation of all moving parts

Confirm that all alarms and safety interlocks are operational

Review and document any final adjustments made during commissioning

Schedule any necessary training for operators and maintenance personnel

Obtain customer sign-off and approval of commissioning activities