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Home > Manufacturing > Air Dryer Routine Maintenance Checklist

Air Dryer Routine Maintenance Checklist

1. Visual Inspection

Check for signs of wear or damage on the air dryer unit.

Inspect the surrounding area for any leaks or spills.

Ensure that the air dryer is properly mounted and secured.

Look for any obstructions or debris around the air dryer.

2. Electrical Checks

Inspect electrical connections for signs of wear or corrosion.

Ensure that all wiring is intact and properly insulated.

Test the functionality of control panels and indicators.

Verify that the power supply is stable and within specifications.

3. Filter Maintenance

Check the condition of inlet and outlet filters.

Replace filters if they are clogged or dirty.

Clean pre-filters and inspect for any damage.

Record the date of filter changes for future reference.

4. Condensate Management

Inspect the condensate drain for blockages or leaks.

Ensure that the condensate trap is functioning properly.

Clean the condensate drain line to prevent buildup.

Check for proper operation of automatic drain valves if applicable.

5. Performance Testing

Monitor the air dryer’s operating pressure and temperature.

Check the dew point readings to ensure optimal performance.

Conduct a flow rate test to verify that it meets specifications.

Document any irregularities in performance for further analysis.

6. Lubrication

Check lubrication levels for any moving parts.

Apply lubricant to bearings, fans, and other moving components as needed.

Ensure that lubrication points are accessible and properly marked.

Dispose of any used lubricant according to safety regulations.

7. Documentation and Reporting

Record all maintenance activities in the maintenance log.

Note any issues found during inspections and actions taken.

Schedule follow-up inspections or repairs as needed.

Ensure that all team members are informed of the maintenance performed.

8. Safety Checks

Verify that safety guards are in place and secure.

Ensure that all safety devices are functioning properly.

Review safety protocols with maintenance personnel.

Provide appropriate personal protective equipment (PPE) for maintenance activities.

9. Final Review

Conduct a final walkthrough of the air dryer system.

Confirm that all maintenance tasks have been completed.

Ensure that all tools and materials are removed from the area.

Communicate with the operations team regarding any changes or maintenance performed.

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