BATTERY
1. PREPARATION
2. INSPECTION
3. TESTING
4. MAINTENANCE
- Disconnect battery cables, starting with negative.
- Use a wire brush or terminal cleaner.
- Remove corrosion and dirt from terminals.
- Rinse with water and dry thoroughly.
- Reconnect cables, securing them tightly.
- Check electrolyte levels in each cell.
- Add distilled water if levels are low.
- Ensure water is at the correct level.
- Avoid overfilling to prevent spillage.
- Seal the battery caps securely afterward.
- Identify areas with corrosion buildup.
- Choose a suitable anti-corrosion spray.
- Spray lightly onto terminals and connections.
- Allow the spray to dry completely.
- Avoid excessive application for safety.
- Visually examine the battery casing.
- Look for any visible cracks or dents.
- Check for signs of swelling or bulging.
- Report any significant damage immediately.
- Replace battery if structural integrity is compromised.
- Inspect the area beneath the battery.
- Look for any fluid leaks or stains.
- Check connectors for corrosion build-up.
- Clean any corrosion carefully.
- Replace the battery if leakage is found.
- Examine hold-down brackets and hardware.
- Ensure they are tight and not rusted.
- Replace any worn or damaged hold-downs.
- Test stability by gently shaking the battery.
- Confirm battery is securely held in place.
- Check for obstructions near the battery.
- Ensure vents are not blocked or covered.
- Allow for sufficient airflow around the battery.
- Monitor temperature during operation.
- Adjust installation if ventilation is inadequate.
- Check clamps for tightness and fit.
- Use a wrench to tighten loose clamps.
- Clean connectors with a wire brush.
- Inspect for wear or damage to connectors.
- Replace any faulty clamps or connectors.
- Use a thermometer to measure battery temperature.
- Compare readings with manufacturer specifications.
- Identify any overheating issues promptly.
- Take corrective action if temperature exceeds limits.
- Regularly check temperature during use.
- Determine frequency based on usage patterns.
- Set reminders for maintenance intervals.
- Adjust schedule for extreme environmental conditions.
- Document each maintenance check performed.
- Notify team members of scheduled checks.
- Create a maintenance log for records.
- Note date, activities performed, and findings.
- Include any issues found and actions taken.
- Review logs regularly for trends.
- Store logs in a secure, accessible location.
- Identify cables and connectors needing replacement.
- Disconnect battery before replacing parts.
- Use compatible replacement parts only.
- Secure new cables and connectors tightly.
- Test connections post-replacement for effectiveness.
- Check the battery charging level frequently.
- Follow manufacturer's guidelines for charging.
- Avoid overcharging or deep discharging.
- Use appropriate chargers for the battery type.
- Regularly assess battery health and performance.
Use in Manifestly