Braiding Checklist
1. Pre-Production Preparation
- Review design documents and blueprints.
- Check dimensions, colors, and materials.
- Ensure compliance with customer standards.
- Document any discrepancies for resolution.
- Obtain final approvals from stakeholders.
- Inventory all required raw materials.
- Check material quality and specifications.
- Order any missing materials promptly.
- Organize materials for easy access.
- Confirm delivery schedules with suppliers.
- Inspect all braiding machines for functionality.
- Calibrate machines according to manufacturer guidelines.
- Test run machines with dummy materials.
- Ensure all settings match production requirements.
- Document calibration results for reference.
- Review safety equipment inventory.
- Check the functionality of protective gear.
- Inspect emergency shut-off systems.
- Ensure proper signage is displayed.
- Train staff on safety procedures.
2. Setup and Installation
- Inspect all components for damage or wear.
- Ensure all safety guards are in place.
- Check for proper lubrication in moving parts.
- Make sure the electrical connections are secure.
- Confirm that emergency stop buttons function correctly.
- Clear the area of any obstructions or hazards.
- Organize tools and materials for easy access.
- Label all equipment for clear identification.
- Ensure proper lighting is available in the workspace.
- Utilize anti-slip mats where necessary.
- Gather all required materials for the braiding process.
- Follow the machine's loading instructions precisely.
- Secure materials to prevent slippage during operation.
- Check for proper alignment of materials within the machine.
- Perform a visual inspection for any defects in materials.
- Refer to the machine's operation manual for settings.
- Calibrate tension settings as per material type.
- Set speed settings according to production requirements.
- Adjust braiding angle and pattern as needed.
- Test settings with a sample run before full production.
3. Production Process
- Initiate machinery and set parameters.
- Begin with a small batch for testing.
- Monitor speed and tension settings closely.
- Collect initial output samples for analysis.
- Adjust settings based on first output results.
- Observe feed mechanism for smooth operation.
- Ensure materials are aligned and free of jams.
- Check for uniformity in material thickness.
- Adjust feed rate as necessary to maintain flow.
- Log any inconsistencies for review.
- Conduct visual inspections of the braid.
- Look for uniformity in pattern and tightness.
- Check for any loose or frayed ends.
- Evaluate the overall appearance for defects.
- Take corrective action immediately if issues arise.
- Record details of any observed issues.
- Note the specific adjustments made to processes.
- Include timestamps and operator notes.
- Compile data for future reference and training.
- Review documentation regularly for trends.
4. Quality Control
- Schedule quality check intervals.
- Inspect visual appearance for defects.
- Ensure products meet customer specifications.
- Document findings in a quality report.
- Address any non-conformities immediately.
- Use calibrated measuring tools.
- Compare measurements to product specifications.
- Record any discrepancies.
- Ensure consistency across multiple samples.
- Report any dimension-related issues to production.
- Select appropriate tensile testing equipment.
- Prepare samples according to testing standards.
- Conduct the test following manufacturer guidelines.
- Record maximum load and elongation values.
- Analyze results to ensure compliance with standards.
- Identify samples representative of production batch.
- Use sterile and appropriate containers.
- Label samples with relevant information.
- Store samples under specified conditions.
- Submit samples to designated testing laboratory.
5. Post-Production Review
- Disconnect power and air supply.
- Remove any debris or remnants from the braiding area.
- Inspect all components for wear and damage.
- Lubricate moving parts as per manufacturer's instructions.
- Store equipment in a dry, clean environment.
- Collect all production data from the braiding process.
- Analyze quality reports for defects and compliance.
- Compare actual output against production targets.
- Identify trends or patterns in quality issues.
- Document findings for team review.
- List all identified issues from production reports.
- Investigate root causes for each discrepancy.
- Develop corrective actions for each identified issue.
- Assign responsibility for implementing corrections.
- Set a timeline for resolution and follow-up.
Use in Manifestly