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disc brake maintenance sheet

Inspection

Inspect disc brake components for any signs of wear, damage, or corrosion.

Check brake pads for thickness and replace if they are worn beyond the recommended limit.

Inspect brake rotors for any scoring, warping, or uneven wear. Replace if necessary.

Ensure brake calipers are functioning properly and not sticking.

Check brake hoses for any leaks, cracks, or signs of deterioration.

Inspect brake fluid level and condition. Top up or replace as needed.

Cleaning

Clean brake components using a suitable brake cleaner to remove dust, debris, and brake pad residue.

Ensure all surfaces are thoroughly cleaned, including brake rotors, calipers, and pads.

Use compressed air to remove any remaining debris from hard-to-reach areas.

Clean brake caliper pistons and slide pins, ensuring smooth movement.

Lubrication

Apply a thin layer of high-temperature brake lubricant to the caliper slide pins for smooth operation.

Lubricate the backing plates and contact points on the brake pads to prevent squeaking.

Use a suitable anti-seize compound on the hub and rotor mating surfaces to prevent corrosion and facilitate future removal.

Adjustment

Check the brake pedal for proper height and firmness. Adjust as necessary.

Ensure the parking brake operates correctly and holds the vehicle securely.

Adjust the brake calipers if necessary to ensure equal pressure on both sides of the rotor.

Verify that the brake pedal free play is within the recommended range.

Testing

Conduct a road test to verify the effectiveness of the brakes.

Pay attention to any unusual noises, vibrations, or pulling to one side during braking.

Test the parking brake for proper functionality and holding power.

Perform a brake performance test to ensure adequate stopping power.

Documentation

Record all maintenance activities, inspections, and repairs in the maintenance logbook.

Document any parts replaced, adjustment made, or additional actions taken.

Include the date, odometer reading, and the name of the technician performing the maintenance.

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