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> VEHICLE MAINTENANCE AND REPAIR FOR TECHNICIANS
VEHICLE MAINTENANCE AND REPAIR FOR TECHNICIANS
Preventative Maintenance Checklist
Check and top off all fluids (oil, coolant, brake fluid, power steering fluid, windshield washer fluid)
Inspect and replace air filter if necessary
Check and replace cabin air filter if necessary
Inspect and replace spark plugs if necessary
Check and replace fuel filter if necessary
Inspect and replace PCV valve if necessary
Check and replace engine belts if necessary
Inspect and replace timing belt if necessary
Check and replace engine hoses if necessary
Inspect and replace battery if necessary
Check and replace wiper blades if necessary
Inspect and replace tire pressure and tread depth
Check and replace transmission fluid if necessary
Inspect and replace differential fluid if necessary
Check and replace transfer case fluid if necessary
Brake System Inspection Checklist
Inspect brake pads for wear and replace if necessary
Check brake fluid level and top off if necessary
Inspect brake lines for leaks or damage
Check brake rotors for wear and replace if necessary
Inspect brake calipers for proper operation
Check brake hoses for cracks or bulges
Inspect brake master cylinder for leaks or fluid contamination
Check brake pedal for proper feel and responsiveness
Test parking brake for proper function
Inspect brake hardware for rust or corrosion
Check brake warning light for proper operation
Engine Performance Checklist
Check engine oil level and top off if necessary
Inspect drive belts for wear and replace if necessary
Check engine mounts for signs of wear or damage
Inspect exhaust system for leaks or damage
Check battery terminals for corrosion and clean if necessary
Inspect spark plugs and replace if necessary
Check ignition system for proper functioning
Inspect fuel system for leaks or damage
Check air filter for dirt and debris, replace if necessary
Perform a compression test to check engine health
Inspect PCV valve for proper functioning
Suspension and Steering Checklist
Inspect shocks and struts for leaks or damage
Check tire pressure and adjust as needed
Inspect tie rods and ball joints for wear and replace if necessary
Check wheel alignment and adjust if necessary
Inspect steering linkage for wear or damage
Check power steering fluid level and top off if needed
Inspect steering rack and pinion for leaks and damage
Check for loose or worn bushings in the suspension components
Inspect control arm bushings for wear and tear
Check for any unusual noises or vibrations while driving, which could indicate suspension or steering issues
Electrical System Checklist
Check battery voltage and test if necessary
Inspect wiring harness for damage or wear
Test alternator output
Check all lights (headlights, taillights, brake lights, turn signals) for proper operation
Test power windows and door locks for proper operation
Check fuse box for any blown fuses
Inspect spark plug wires for wear and tear
Test ignition system for proper functioning
Check for any corrosion on battery terminals
Test starter motor for proper operation
Inspect dashboard gauges for accuracy
Cooling System Checklist
Inspect radiator for leaks or damage
Check coolant level and top off if necessary
Inspect hoses for wear and replace if necessary
Check thermostat for proper operation
Inspect water pump for leaks or damage
Check for proper coolant mixture and condition
Inspect radiator cap for proper sealing
Test radiator pressure for leaks
Check radiator fan operation
Inspect heater core for leaks or damage
Transmission and Drivetrain Checklist
Check transmission fluid level and top off if necessary
Locate the transmission fluid dipstick
Remove the dipstick and wipe it clean
Reinsert the dipstick fully and then pull it out again to check the fluid level
Add more transmission fluid if the level is below the recommended amount
Inspect CV joints and driveshafts for wear and replace if necessary
Visually inspect CV joints and driveshafts for any signs of wear or damage
Check for any grease leaks around the CV joints
Replace any CV joints or driveshafts that show excessive wear
Test clutch operation (manual transmission only)
Start the vehicle and engage the clutch
Shift through all gears to ensure smooth operation
Pay attention to any slipping or grinding noises
Check differential fluid level and top off if necessary
Locate the differential fluid fill plug
Remove the plug and check the fluid level
Add more differential fluid if needed
Inspect transfer case for leaks or damage.
Visually inspect the transfer case for any signs of leaks or damage
Check for any cracks or holes in the casing
Address any leaks or damage immediately
Inspect transmission mounts for wear and replace if necessary
Visually inspect the transmission mounts for any signs of wear or damage
Check for any cracks or tears in the rubber
Replace any worn or damaged mounts
Check for any abnormal noises or vibrations during test drive
Take the vehicle for a test drive
Listen for any abnormal noises coming from the transmission or drivetrain
Feel for any vibrations that are out of the ordinary
Inspect transmission pan for leaks and tighten bolts if necessary
Visually inspect the transmission pan for any signs of leaks
Tighten any loose bolts on the transmission pan
Replace the gasket if necessary
Test transmission shift points and adjust if needed
Drive the vehicle and shift through all gears
Pay attention to the shift points and how smoothly they engage
Adjust the shift points if necessary
Check for any signs of transmission fluid contamination
Inspect the transmission fluid for any signs of contamination
Look for particles or a burnt smell in the fluid
Address any contamination issues immediately
Inspect universal joints for wear and replace if necessary
Visually inspect the universal joints for any signs of wear or damage
Check for any excessive play in the joints
Replace any worn universal joints
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