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graphite electrode addition

Preparation

Ensure the furnace is properly shut down and cooled to the appropriate temperature before adding graphite electrodes.

Check that the electrode holders are in good condition and securely fastened to the furnace.

Verify that the crane or other lifting equipment is in working order and ready for use.

Electrode Inspection

Examine each graphite electrode for any signs of damage, such as cracks, chips, or excessive wear.

Measure the length of each electrode to ensure they are the correct size for the furnace.

Check the threading on the electrodes to ensure they can be properly connected to the holders.

Adding Electrodes

Carefully lift each electrode using the crane and place it into the electrode holder, ensuring it is securely seated.

Tighten the electrode holder to ensure the electrode is held in place and properly aligned with the furnace.

Repeat the process for each electrode, ensuring they are evenly spaced and aligned within the furnace.

Startup Procedures

Verify that all safety protocols are in place and that personnel are clear of the furnace area.

Gradually increase power to the furnace to begin the heating process, monitoring the temperature and adjusting as needed.

Monitor the electrodes during the heating process to ensure they are functioning properly and not experiencing any issues.

Post-Addition Checks

After the electrodes have been added and the furnace is operational, regularly inspect the electrodes for any signs of wear or damage.

Monitor the power usage and temperature of the furnace to ensure the electrodes are functioning efficiently.

Keep a log of electrode additions and any issues encountered during the process for future reference.

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