Centrifugal pump daily, weekly, preventive maintenance checklists
Daily Maintenance Checklist
- Listen for grinding, squeaking, or rattling sounds.
- Identify the source of any unusual noises.
- Record any findings for further investigation if needed.
- Look for wet spots or puddles around the pump.
- Check joints and seals for signs of leakage.
- Document any leaks and schedule repairs if necessary.
- Use a vibration meter to check levels.
- Compare readings to standard operating parameters.
- Note any abnormal vibrations for further analysis.
- Use a non-contact thermometer to measure temperatures.
- Ensure temperatures are within manufacturer specifications.
- Record any deviations for follow-up.
- Inspect the sight glass or dipstick for fluid levels.
- Top off fluids if below recommended levels.
- Look for signs of contamination in the fluid.
- Examine all electrical connections for tightness.
- Look for frayed wires or burnt connections.
- Document any issues for immediate attention.
- Check seals for cracks, tears, or wear.
- Ensure that the seals are properly seated.
- Replace any damaged seals as necessary.
- Monitor the pressure gauge on the discharge line.
- Compare readings to the pump's operational specifications.
- Address any discrepancies immediately.
- Check the pump speed using a tachometer.
- Ensure that it aligns with operational requirements.
- Adjust speed settings if necessary.
- Use a laser alignment tool for precision.
- Adjust the motor or pump as needed for proper alignment.
- Document the alignment status.
- Remove the strainer or filter and check for blockages.
- Clean or replace as necessary.
- Ensure a secure fit upon reinstallation.
- Use a flow meter to measure the flow rate.
- Compare readings to the specified range.
- Investigate any flow rate deviations.
- Clean any debris or buildup from the casing.
- Check for obstructions that may affect performance.
- Maintain a clean working environment around the pump.
- Check bolts and anchors for tightness.
- Look for signs of movement or wear.
- Secure any loose components.
- Inspect lubrication levels and replenish as needed.
- Examine the condition of grease or oil.
- Replace any contaminated or degraded lubrication.
- Check for any warning lights or alarms.
- Reset alarms if appropriate after addressing issues.
- Document any error codes for troubleshooting.
- Inspect all safety guards and covers for secure attachment.
- Ensure that guards are free from damage.
- Replace any missing or damaged safety components.
- Manually operate each valve to check for smooth operation.
- Inspect for leaks or signs of wear.
- Document any valve issues for repair.
- Examine pipes for rust, cracks, or other damage.
- Check flanges and joints for integrity.
- Report any significant issues for repair.
- Record all observations and actions taken.
- Include date, time, and personnel involved.
- Ensure logs are accessible for future reference.
Use in Manifestly