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Check list for Diesel generator inspection, maintainance, troubleshoot

Confirm that the generator is shut down and locked out.

Ensure personal protective equipment (PPE) is worn (helmet, gloves, goggles).

Review safety protocols and emergency procedures.

Conduct a visual overview of the generator's installation area.

Check for any signs of environmental contamination or hazards.

Note any unusual smells or sounds prior to inspection.

Inspect the engine block for leaks or damage.

Check the condition of belts and pulleys for wear.

Examine the oil dipstick for contamination or debris.

Verify the fuel type matches the generator's specifications.

Inspect the fuel tank for rust or sediment.

Replace fuel filter and check for proper fuel flow.

Change engine oil based on manufacturer’s recommendations.

Inspect the oil filter and replace if necessary.

Check oil cooler for blockages or leaks.

Inspect coolant level and top off if necessary.

Check for leaks in hoses and connections.

Test the operation of the water pump and radiator cap.

Test the generator’s control panel functions.

Inspect wiring harnesses for wear or corrosion.

Check the operation of circuit breakers and fuses.

Review inventory of critical spare parts (filters, belts, fuses).

Note parts that need replacement and their prices.

Order spare parts in advance to avoid downtime.

Calculate estimated labour hours for maintenance tasks.

Document labor charges based on company rates.

Create a budget for upcoming maintenance activities.

Perform a comprehensive operational test under load.

Record voltage, frequency, and performance data.

Document all inspections, maintenance, parts replaced, and costs incurred.

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