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checklist for die casting machine with peripheral equipment cell trials

Verify that all safety guards are in place.

Check that emergency stop buttons are functional.

Inspect the die casting machine for any visible damage.

Ensure all peripheral equipment is properly connected and powered on.

Confirm that the coolant levels are adequate.

Load the appropriate die into the machine.

Set up the injection parameters according to the specifications.

Adjust the temperature settings for the die and metal.

Ensure that the metal feeding system is correctly calibrated.

Set the cycle time and other operational parameters.

Prepare the initial batch of metal for the trial.

Verify that all instruments for measuring and monitoring are calibrated.

Check the alignment of the die and ensure it is secured.

Run a dry cycle to ensure the machine operates smoothly without metal.

Document all settings and parameters for trial runs.

Initiate the first trial run and monitor the process closely.

Record any anomalies or irregularities during the trial.

Measure the quality of the first cast parts.

Adjust parameters as necessary based on initial results.

Continue trials until consistent quality is achieved.

Analyze the cast parts for defects and dimensional accuracy.

Review the machine performance data and make necessary adjustments.

Document the trial outcomes and any changes made to the machine settings.

Collect feedback from operators and technicians for future improvements.

Clean the machine and peripheral equipment after the trials are complete.

Compile a comprehensive report on the trial results.

Review the checklist for any missed items or follow-ups.

Schedule any necessary maintenance or repairs identified during trials.

Share findings with relevant stakeholders.

Plan next steps based on trial outcomes and feedback.

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