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> CHEMICAL MANUFACTORING
CHEMICAL MANUFACTORING
1. Safety and Compliance
2. Raw Material Handling
Inspect raw materials for quality and specifications.
Ensure proper labeling and storage of chemicals.
Verify that all raw materials are within their shelf life.
Conduct inventory checks to prevent shortages or excesses.
Review supplier quality documents and certifications.
3. Equipment Preparation
Inspect all manufacturing equipment for functionality and cleanliness.
Calibrate instruments and measuring devices as required.
Ensure that all equipment is properly configured for the intended process.
Conduct a pre-startup safety review (PSSR).
Confirm that maintenance logs are up to date.
4. Process Execution
Review the Standard Operating Procedures (SOPs) for the manufacturing process.
Ensure that all necessary chemicals are prepared and ready for use.
Monitor process conditions (temperature, pressure, etc.) continuously.
Document any deviations from the process and corrective actions taken.
Conduct regular quality checks during production.
5. Quality Control
Collect samples for quality testing at designated intervals.
Conduct in-process inspections as defined by the quality plan.
Ensure laboratory results are documented and reviewed.
Address any non-conformities in accordance with quality management procedures.
Verify that final product specifications are met before packaging.
6. Packaging and Labeling
Ensure packaging materials are appropriate for the product.
Verify that all products are labeled according to regulatory requirements.
Conduct final inspections of packaged products for quality assurance.
Document packaging processes and any issues encountered.
Confirm inventory levels of packaged products before distribution.
7. Waste Management
Identify and classify all waste generated during manufacturing.
Ensure proper disposal methods are in place and compliant with regulations.
Maintain records of waste disposal and recycling efforts.
Review waste management procedures regularly for improvement.
Train personnel on waste segregation and handling practices.
8. Reporting and Documentation
Ensure all production data is accurately recorded.
Prepare and review batch records and production reports.
Maintain compliance documentation for regulatory inspections.
Conduct regular audits of documentation practices.
Review and update the checklist regularly to incorporate best practices.
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