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control valves
1. Physical Inspection
Inspect valve for signs of physical damage, such as dents or cracks.
Check for signs of rust or corrosion on the valve body and components.
Ensure all mounting brackets and supports are intact and secure.
2. Operational Verification
Observe the valve operation to confirm it opens and closes smoothly.
Test the valve under normal operating conditions for proper function.
Monitor for any unusual noises or vibrations during operation.
3. Actuator Assessment
Examine the actuator for any visible signs of wear or damage.
Ensure actuator linkage is free of obstructions and moves freely.
Check calibration settings to ensure the actuator responds accurately.
4. Sealing Integrity Check
Conduct a visual inspection for leaks around the valve seat and seals.
Use a pressure gauge to monitor any drop in pressure indicating leaks.
Perform a tactile check for moisture around connection points and seals.
5. Maintenance Review
Schedule and perform regular cleaning of the valve and surrounding area.
Check and replace any worn or degraded packing or seals.
Review past maintenance records for recurring issues or patterns.
6. Compliance and Safety Checks
Ensure the valve meets applicable industry standards and regulations.
Check that safety features, such as emergency shutoff, are functional.
Verify that all safety signage and labels are present and legible.
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