Crawler Crane Daily, Weekly, Monthly, Quarterly, Semi annual, Ann preventive maintenance checklists
Daily Maintenance Checklist
- Look for any cracks, dents, or structural damages.
- Check for hydraulic fluid, oil, or fuel leaks.
- Inspect welds and joints for integrity.
- Ensure no loose parts are present.
- Use dipsticks or sight glasses to check levels.
- Top off fluids as necessary to recommended levels.
- Inspect for any leaks around fluid reservoirs.
- Record fluid levels in the maintenance log.
- Check brake pedal response and feel.
- Test parking brake functionality.
- Inspect brake pads and discs for wear.
- Ensure brake fluid levels are adequate.
- Test the horn for loudness and clarity.
- Check all lights for functionality and brightness.
- Test alarms for audible signals.
- Replace any non-functional safety devices immediately.
- Inspect tracks for wear and damage.
- Check undercarriage for loose parts or debris.
- Ensure proper alignment of tracks.
- Lubricate as per manufacturer recommendations.
- Verify that the chart is current and accurate.
- Ensure it is visibly posted in the operator's cabin.
- Confirm that all operators are familiar with load limits.
- Replace any damaged or illegible charts.
- Examine wire ropes for fraying or kinks.
- Check slings for cuts, burns, or signs of wear.
- Ensure proper storage of ropes and slings.
- Replace any worn or damaged items immediately.
- Test each control lever for responsiveness.
- Check indicator lights for clarity and accuracy.
- Verify that all gauges are providing accurate readings.
- Report any malfunctions for repair.
- Check seals and fittings for signs of leakage.
- Inspect the exterior for dents or scratches.
- Ensure smooth operation of each cylinder.
- Document any findings for maintenance records.
- Inspect pads for cracks or warping.
- Clean any dirt or debris from pads.
- Ensure that pads are properly stored when not in use.
- Verify that pads are securely attached.
- Check all guards for proper installation.
- Ensure no missing or damaged covers.
- Confirm that guards are not obstructing operation.
- Replace or repair any damaged safety equipment.
- Test each lever and joystick for smooth movement.
- Check for any sticking or resistance.
- Ensure all controls return to neutral position.
- Report any issues for prompt repair.
- Check seat for tears or excessive wear.
- Test safety harness for functionality and secure fit.
- Ensure harness buckles operate smoothly.
- Replace any defective or worn components.
- Test each communication device for clarity.
- Ensure all devices are charged and operational.
- Check for proper signal strength.
- Repair or replace any malfunctioning devices.
- Look for any peeling or chipped paint.
- Inspect for rust or corrosion underneath coatings.
- Touch up any damaged areas promptly.
- Ensure protective coatings are intact.
- Check current and forecasted weather conditions.
- Assess wind speed and direction.
- Ensure visibility is adequate for safe operation.
- Postpone operations in severe weather.
- Inspect all signs for clarity and visibility.
- Ensure compliance with safety regulations.
- Replace any signs that are damaged or faded.
- Position signs where they are easily seen.
- Check LMI calibration against known weights.
- Test response time of the indicator.
- Ensure LMI is easily visible to the operator.
- Document any discrepancies for maintenance.
- Inspect first aid kits for completeness.
- Check expiration dates on medical supplies.
- Ensure flares and emergency tools are present.
- Store equipment in easily accessible locations.
- Look for overhead power lines or obstacles.
- Check the ground for stability and levelness.
- Identify any personnel or equipment near the work area.
- Clear any obstructions before operating.
- Familiarize yourself with emergency procedures.
- Confirm all operators have reviewed the plan.
- Ensure signage reflects the safety plan.
- Update plan as necessary for changes in site conditions.
- Switch on emergency lights to verify operation.
- Check battery backup systems for charge.
- Ensure lights illuminate adequately in dark conditions.
- Replace any non-functioning emergency lights.
- Document all inspections and tests performed.
- Note any repairs or maintenance required.
- Include date and personnel responsible.
- Review logs regularly for trends or recurring issues.
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