Crawler Crane Daily, Weekly, Monthly, Quarterly, Semi annual, Ann preventive maintenance checklists

Daily Maintenance Checklist

  • Look for any cracks, dents, or structural damages.
  • Check for hydraulic fluid, oil, or fuel leaks.
  • Inspect welds and joints for integrity.
  • Ensure no loose parts are present.
  • Use dipsticks or sight glasses to check levels.
  • Top off fluids as necessary to recommended levels.
  • Inspect for any leaks around fluid reservoirs.
  • Record fluid levels in the maintenance log.
  • Check brake pedal response and feel.
  • Test parking brake functionality.
  • Inspect brake pads and discs for wear.
  • Ensure brake fluid levels are adequate.
  • Test the horn for loudness and clarity.
  • Check all lights for functionality and brightness.
  • Test alarms for audible signals.
  • Replace any non-functional safety devices immediately.
  • Inspect tracks for wear and damage.
  • Check undercarriage for loose parts or debris.
  • Ensure proper alignment of tracks.
  • Lubricate as per manufacturer recommendations.
  • Verify that the chart is current and accurate.
  • Ensure it is visibly posted in the operator's cabin.
  • Confirm that all operators are familiar with load limits.
  • Replace any damaged or illegible charts.
  • Examine wire ropes for fraying or kinks.
  • Check slings for cuts, burns, or signs of wear.
  • Ensure proper storage of ropes and slings.
  • Replace any worn or damaged items immediately.
  • Test each control lever for responsiveness.
  • Check indicator lights for clarity and accuracy.
  • Verify that all gauges are providing accurate readings.
  • Report any malfunctions for repair.
  • Check seals and fittings for signs of leakage.
  • Inspect the exterior for dents or scratches.
  • Ensure smooth operation of each cylinder.
  • Document any findings for maintenance records.
  • Inspect pads for cracks or warping.
  • Clean any dirt or debris from pads.
  • Ensure that pads are properly stored when not in use.
  • Verify that pads are securely attached.
  • Check all guards for proper installation.
  • Ensure no missing or damaged covers.
  • Confirm that guards are not obstructing operation.
  • Replace or repair any damaged safety equipment.
  • Test each lever and joystick for smooth movement.
  • Check for any sticking or resistance.
  • Ensure all controls return to neutral position.
  • Report any issues for prompt repair.
  • Check seat for tears or excessive wear.
  • Test safety harness for functionality and secure fit.
  • Ensure harness buckles operate smoothly.
  • Replace any defective or worn components.
  • Test each communication device for clarity.
  • Ensure all devices are charged and operational.
  • Check for proper signal strength.
  • Repair or replace any malfunctioning devices.
  • Look for any peeling or chipped paint.
  • Inspect for rust or corrosion underneath coatings.
  • Touch up any damaged areas promptly.
  • Ensure protective coatings are intact.
  • Check current and forecasted weather conditions.
  • Assess wind speed and direction.
  • Ensure visibility is adequate for safe operation.
  • Postpone operations in severe weather.
  • Inspect all signs for clarity and visibility.
  • Ensure compliance with safety regulations.
  • Replace any signs that are damaged or faded.
  • Position signs where they are easily seen.
  • Check LMI calibration against known weights.
  • Test response time of the indicator.
  • Ensure LMI is easily visible to the operator.
  • Document any discrepancies for maintenance.
  • Inspect first aid kits for completeness.
  • Check expiration dates on medical supplies.
  • Ensure flares and emergency tools are present.
  • Store equipment in easily accessible locations.
  • Look for overhead power lines or obstacles.
  • Check the ground for stability and levelness.
  • Identify any personnel or equipment near the work area.
  • Clear any obstructions before operating.
  • Familiarize yourself with emergency procedures.
  • Confirm all operators have reviewed the plan.
  • Ensure signage reflects the safety plan.
  • Update plan as necessary for changes in site conditions.
  • Switch on emergency lights to verify operation.
  • Check battery backup systems for charge.
  • Ensure lights illuminate adequately in dark conditions.
  • Replace any non-functioning emergency lights.
  • Document all inspections and tests performed.
  • Note any repairs or maintenance required.
  • Include date and personnel responsible.
  • Review logs regularly for trends or recurring issues.

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