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Laser melting parts

Preparation

Confirm design and specifications for laser melting parts

Gather all necessary materials and equipment for the process

Ensure proper safety measures are in place

Part Inspection

Verify the dimensions and quality of the parts before laser melting

Check for any defects or abnormalities that may affect the process

Ensure the parts are clean and free from any contaminants

Machine Setup

Calibrate the laser melting machine according to the specifications

Install the appropriate build plate and ensure it is leveled

Load the required material into the machine and perform any necessary material preparations

Process Parameters

Set the laser power, scan speed, and layer thickness based on the material and part specifications

Determine the appropriate scanning strategy and pattern for the parts

Adjust other process parameters such as laser spot size, hatch spacing, and powder bed temperature if required

Build Preparation

Apply a suitable coating or preheat the build plate if necessary

Spread and distribute the powder material evenly on the build plate

Ensure the powder layer thickness is within the recommended range

Build Execution

Start the laser melting process and monitor it closely

Regularly check for any deviations or issues during the build

Maintain proper environmental conditions such as temperature and humidity

Post-Build Inspection

Inspect the laser melted parts after the build is complete

Check for any dimensional deviations or defects that may have occurred during the process

Perform non-destructive testing if required to ensure part quality

Post-Processing

Remove the parts from the build plate carefully, considering any support structures

Perform any necessary cleaning, deburring, or surface finishing operations

Conduct a final inspection to ensure the parts meet the desired specifications

Documentation and Reporting

Record all relevant data and process parameters used during laser melting

Document any deviations, issues, or observations during the process

Prepare a detailed report summarizing the entire laser melting process for reference

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