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daily checklist for injection mouldingmachine

1. Safety Checks

Ensure all safety guards and covers are in place.

Verify emergency stop buttons are functional.

Check that safety interlocks are operational.

Confirm that fire extinguishers are accessible and charged.

Inspect personal protective equipment (PPE) for availability and condition.

2. Machine Inspection

Examine the machine for any visible leaks (oil, water, hydraulic fluid).

Check for signs of wear or damage on moving parts.

Inspect electrical connections for loose wires or corrosion.

Verify that all sensors and indicators are functioning correctly.

Ensure that the machine is properly grounded.

3. Material Handling

Confirm that the correct material is loaded in the hopper.

Check the material for contamination or moisture.

Ensure that the material feed system is functioning properly.

Verify that additives, if necessary, are available and ready for use.

4. Operational Readiness

Review the production schedule and confirm setup requirements.

Check that the mould is clean and properly installed.

Verify that the temperature settings are correct for the material.

Ensure that injection speeds and pressures are set according to specifications.

Test the machine with a dry cycle to ensure proper operation.

5. Maintenance Checks

Inspect the hydraulic system for proper fluid levels.

Check for proper lubrication on moving parts.

Verify that cooling systems are functioning effectively.

Examine the condition of the screw and barrel.

Clean any filters or strainers as needed.

6. Documentation

Record any maintenance performed and parts replaced.

Log production metrics from the previous day (e.g., cycle times, scrap rates).

Note any issues encountered during operation.

Ensure all checklists are signed and dated by the operator.

7. Team Communication

Hold a brief meeting to discuss the daily goals and potential challenges.

Share any safety concerns or observations from the previous day.

Confirm roles and responsibilities for the day’s operations.

Encourage feedback and suggestions for improvement.

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