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daily startup check list

I. Safety Checks

Verify that all safety equipment is in place and operational.

Inspect emergency exits and ensure they are unobstructed.

Confirm that fire extinguishers are accessible and charged.

Check that first aid kits are fully stocked.

Ensure personal protective equipment (PPE) is available and in good condition.

II. Equipment Inspection

Inspect all machinery for any visible damage or wear.

Check fluid levels (oil, coolant, etc.) in all equipment.

Ensure that safety guards and covers are in place on machinery.

Test emergency stop functions on all machines.

Confirm that all tools are clean and in designated areas.

III. Production Readiness

Review production schedules and prioritize tasks for the day.

Ensure that raw materials are available and in good condition.

Confirm that all necessary tools and dies are ready for use.

Check calibration of measuring instruments and tools.

Inspect workstations to ensure they are organized and clean.

IV. Communication and Coordination

Hold a brief team meeting to discuss the day's goals and safety reminders.

Confirm that all team members are present and assigned to their tasks.

Review any relevant updates or changes in processes or procedures.

Establish a method for reporting issues or emergencies during the shift.

V. Documentation and Compliance

Ensure that all required logs and records are up to date.

Check compliance with environmental and safety regulations.

Confirm that any previous day’s issues have been documented and addressed.

Review any maintenance requests or work orders from the previous day.

VI. General Housekeeping

Ensure that all aisles and walkways are clear of obstructions.

Check that waste disposal bins are emptied and in place.

Confirm that the workspace is clean and free of unnecessary clutter.

Inspect lighting and ventilation systems to ensure proper operation.

VII. Final Review

Conduct a final walkthrough of the facility to ensure all checks are complete.

Ensure that all team members are clear on their assignments and responsibilities.

Confirm readiness to commence production safely and efficiently.

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