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Design konstruksi mold injection plastik three plate mold

I. Pra-Desain

II. Desain Mold

  • Gunakan perangkat lunak CAD untuk menggambar mold.
  • Tentukan dimensi dan proporsi mold sesuai spesifikasi produk.
  • Identifikasi area kritis untuk detail dan toleransi.
  • Buat beberapa variasi desain untuk evaluasi.
  • Pilih konfigurasi piringan yang sesuai dengan produk.
  • Pastikan piringan atas, tengah, dan bawah terintegrasi dengan baik.
  • Perhitungkan ruang untuk aliran bahan dan sistem ejector.
  • Uji simulasi aliran untuk menilai efektivitas konfigurasi.
  • Tentukan titik masuk bahan dan jalur aliran.
  • Gunakan analisis aliran untuk menghindari area stagnasi.
  • Pastikan distribusi aliran merata ke seluruh mold.
  • Pertimbangkan penggunaan gate dan runner yang efisien.
  • Rancang mekanisme ejector untuk mudah mengeluarkan produk.
  • Tentukan posisi dan jumlah ejector yang diperlukan.
  • Pastikan piringan dapat bergerak tanpa hambatan.
  • Perhitungkan ketahanan dan keawetan komponen ejector.
  • Rancang saluran pendinginan dengan distribusi yang optimal.
  • Gunakan perangkat lunak simulasi untuk menguji efektivitas pendinginan.
  • Pertimbangkan material pipa pendingin untuk konduktivitas.
  • Pastikan aksesibilitas untuk perawatan dan pembersihan saluran.

III. Pemilihan Material

IV. Prototyping dan Simulasi

V. Persiapan Produksi

VI. Konstruksi Mold

VII. Pengujian dan Validasi

VIII. Dokumentasi dan Pelaporan

IX. Pemeliharaan dan Perbaikan

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