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Ceramic tiles production

Pre-production Checklist

Determine the type and design of ceramic tiles to be produced

Conduct market research to validate demand and identify target customers

Develop a production plan including quantity, sizes, and specifications

Procure raw materials such as clay, feldspar, silica, and other additives

Evaluate and select appropriate machinery and equipment

Ensure availability of required utilities such as water, electricity, and gas

Train and educate production staff on ceramic tile manufacturing processes

Preparation and Mixing

Check the quality and quantity of raw materials

Weigh and blend raw materials according to the predefined formula

Ensure that all equipment involved in the mixing process is clean and operational

Monitor the consistency and homogeneity of the ceramic paste

Shaping and Forming

Prepare molds or dies according to the desired tile shape and size

Adjust the extrusion or pressing machine settings for optimal output

Feed the ceramic paste into the machine and monitor the forming process

Inspect formed tiles for any defects or irregularities

Drying

Transfer formed tiles to drying racks or conveyor belts

Control temperature and humidity levels in the drying area

Monitor the drying time to ensure proper moisture evaporation

Check for any cracks, warping, or deformities during the drying process

Glazing and Decorating

Prepare glazes and decorative materials according to specifications

Apply glazes and decorative patterns using spraying or printing techniques

Ensure proper adhesion and even distribution of glazes and decorations

Inspect glazed tiles for any flaws or imperfections

Firing and Kiln Operation

Load glazed tiles onto kiln shelves, ensuring proper spacing

Program kiln temperature and firing cycles according to tile specifications

Monitor kiln temperature, atmosphere, and firing duration

Regularly check kiln operation for any malfunctions or deviations

Quality Control and Testing

Randomly select tiles for quality control checks at various stages

Conduct tests for hardness, water absorption, strength, and other relevant parameters

Keep records of test results and identify non-compliant tiles for rework or rejection

Continuously monitor and maintain quality standards throughout production

Post-production Checklist

Inspect finished tiles for any defects or damages

Conduct final quality control checks on a representative sample

Package tiles securely to prevent breakage during transportation

Label packages with appropriate product information and branding

Store finished tiles in a designated area before shipping

Arrange for transportation and delivery to customers

Maintain records of production volumes, sales, and customer feedback for future improvements.

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