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> APQP Control plan
APQP Control plan
General Information
Determine the part or product being manufactured
Identify the responsible team members
Define the production process
Process Steps
List all the process steps involved in manufacturing the part or product
Define the sequence of the process steps
Identify the responsible team member for each process step
Key Process Input Variables
Identify the key process input variables (KPIVs) for each process step
Determine the acceptable range or target value for each KPIV
Define the measurement method for each KPIV
Process Controls
Identify the process controls for each process step
Specify the control method or device for each process control
Define the frequency of control checks
Process Failure Modes and Effects Analysis (PFMEA)
Conduct a PFMEA for each process step
Identify potential failure modes and their effects on the part or product
Determine the severity, occurrence, and detection ratings for each failure mode
Detection Controls
Identify the detection controls to prevent or detect failure modes
Specify the control method or device for each detection control
Define the frequency of detection checks
Reaction Plans
Develop reaction plans for potential failure modes
Define the actions to be taken if a failure mode occurs
Determine the responsible team member for each reaction plan
Verification and Validation
Establish verification and validation methods for the manufacturing process
Define the criteria for successful verification and validation
Determine the responsible team member for verification and validation
Record Keeping
Specify the required records for each process step
Define the format and documentation requirements for each record
Determine the responsible team member for record keeping
Change Management
Establish a change management process for the control plan
Define the steps for reviewing and approving changes
Determine the responsible team member for change management
Sign-Off
Obtain sign-off from relevant team members for the control plan
Document the date and signatures of the team members involved
Ensure all sections of the control plan checklist are complete and accurate
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