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Home > Engineering > Contrôle non destructifs des tuyauteries

Contrôle non destructifs des tuyauteries

Pre-inspection Preparations

Ensure availability of necessary equipment and tools

Verify calibration and functionality of inspection equipment

Review work order and inspection requirements

Identify and mark the areas to be inspected

Notify relevant personnel about the inspection schedule

Obtain necessary permits and clearances for accessing the pipes

Visual Inspection

Inspect the external surface of the pipes for any visible defects or anomalies

Check for signs of corrosion, erosion, leaks, or structural damages

Verify the overall condition of the pipe, including supports and attachments

Document observations and take photographs if required

Identify any potential safety hazards or accessibility issues

Radiographic Testing

Prepare the area for radiographic testing, ensuring proper shielding and safety measures

Position the radiographic equipment and set appropriate exposure parameters

Capture radiographic images of the pipes from different angles and positions

Develop and interpret the radiographic films or digital images

Assess the presence of any internal defects, such as cracks, weld discontinuities, or foreign objects

Document the findings and mark any areas requiring further examination or repairs

Ultrasonic Testing

Set up the ultrasonic testing equipment, including transducers and couplant

Calibrate the equipment according to the pipe material and thickness

Conduct ultrasonic scans along the length of the pipes, covering all specified areas

Analyze the ultrasonic signals to detect any internal flaws or thickness variations

Record and document the inspection results and measurements

Identify areas requiring additional examination or corrective actions

Magnetic Particle Testing

Prepare the surface of the pipes by cleaning and removing any contaminants

Apply a magnetic field to the pipes using appropriate equipment

Apply magnetic particles or suspensions to the surface

Inspect the pipe surface for indications of cracks, discontinuities, or flaws

Interpret the magnetic particle indications and classify them according to severity

Record the findings and recommend further actions as necessary

Liquid Penetrant Testing

Clean the surface of the pipes to remove any dirt, grease, or coatings

Apply a liquid penetrant solution to the surface and allow sufficient dwell time

Remove excess penetrant and apply a developer to enhance indications

Inspect the surface for any visible indications of cracks or defects

Interpret the penetrant indications and classify them based on acceptance criteria

Document the inspection results and recommend any follow-up actions

Eddy Current Testing

Prepare the eddy current testing equipment and select appropriate probes

Calibrate the equipment based on the pipe material and expected conditions

Perform eddy current scans on the pipes, covering all specified areas

Analyze the eddy current signals to detect any flaws, corrosion, or material property changes

Record and document the inspection results, including any measurements or indications

Assess the significance of the findings and propose necessary actions

Post-inspection Activities

Review all inspection data, findings, and reports for accuracy and completeness

Communicate the inspection results to relevant stakeholders

Generate a comprehensive inspection report, including all relevant details and recommendations

Coordinate with maintenance or repair teams for any necessary actions

Archive all inspection records and data for future reference

Conduct periodic reviews and audits of the inspection program to ensure continuous improvement

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