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electric chain hoist

1. Pre-Operational Checks

Verify that all personnel are trained and authorized to operate the hoist.

Inspect the hoist for any visible signs of damage or wear.

Ensure that the hoist is properly mounted and secured.

Check the power supply and ensure it is within the required voltage range.

Test the emergency stop button to ensure it is functioning properly.

2. Mechanical Inspection

Inspect the chain for wear, elongation, or damage.

Check the hooks for deformation, cracks, or excessive wear.

Ensure that the load limit is clearly marked and visible.

Inspect the lifting mechanism for any signs of malfunction.

Verify that all safety latches on hooks are functioning properly.

3. Electrical Inspection

Check all wiring for damage, fraying, or exposed conductors.

Inspect the control panel for any signs of damage or malfunction.

Test all switches and controls for proper operation.

Ensure that fuses and circuit breakers are in good condition and functioning correctly.

Verify that grounding connections are secure and intact.

4. Operational Tests

Conduct a no-load test to verify the hoist operates smoothly.

Test the hoist under a rated load condition to ensure it lifts, holds, and lowers properly.

Check the limit switches to ensure they stop the hoist at the correct positions.

Verify that the hoist operates quietly without unusual noises during operation.

Test the emergency stop function under load to ensure it works effectively.

5. Post-Operational Checks

Inspect the hoist for any signs of wear or damage after use.

Ensure that the hoist is returned to a safe storage position.

Document any findings or maintenance performed during the inspection.

Communicate any issues found to the maintenance team for further action.

Review operational logs to ensure compliance with safety protocols.

6. Maintenance Schedule

Establish a regular maintenance schedule based on usage and manufacturer recommendations.

Include routine lubrication of moving parts as part of the maintenance plan.

Schedule periodic inspections for wear and tear on chains, hooks, and electrical components.

Ensure that all maintenance activities are documented for future reference.

Review and update the checklist as needed based on operational experience and safety regulations.

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