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Electrical Panel Board preventive maintenance

1. Safety Precautions

Ensure all personnel are wearing appropriate personal protective equipment (PPE).

De-energize the panel board before beginning maintenance.

Use lockout/tagout (LOTO) procedures to ensure the panel is not re-energized during maintenance.

Verify that the panel is de-energized with a voltage tester.

2. Visual Inspection

Inspect the panel for any signs of physical damage or wear.

Check for loose or corroded connections.

Examine the condition of the panel enclosure for rust or deterioration.

Ensure that all labels and markings are clear and legible.

3. Cleaning

Remove dust and debris from the panel board and surrounding area.

Use a soft brush or vacuum to clean components without damaging them.

Wipe down surfaces with a damp cloth to remove any residue.

4. Component Testing

Test circuit breakers for proper operation and reset functionality.

Check fuses for integrity and replace any that are blown or damaged.

Inspect and test relays and contactors for proper operation.

Verify that any indicators or meters are functioning correctly.

5. Torque and Tightening

Use a torque wrench to check and tighten all electrical connections to manufacturer specifications.

Inspect grounding connections to ensure they are secure and corrosion-free.

Ensure all terminal connections are tight to prevent overheating.

6. Documentation and Reporting

Record all findings, repairs, and replacements made during maintenance.

Update maintenance logs and schedules for future reference.

Report any significant issues or required repairs to management.

Review and update maintenance procedures as necessary.

7. Final Inspection

Conduct a final visual inspection to ensure everything is in order.

Confirm that all tools and materials are removed from the panel area.

Re-energize the panel board and verify all functions are operational.

Ensure that proper signage indicating maintenance completion is displayed.

8. Training and Review

Review the maintenance process with all involved personnel.

Provide training on any new procedures or equipment introduced.

Discuss any issues encountered during maintenance for continuous improvement.

This checklist serves as a guide for performing thorough preventive maintenance on electrical panel boards, ensuring safety and operational reliability.

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