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Risk assessment of a machine using iso 12100

Machine Identification and General Information

Machine Name

Machine Model/Serial Number

Date of Assessment

Assessor(s) Name(s)

Location of Machine

Purpose/Function of Machine

Machine Description and Operation

Provide a brief description of the machine and its intended use.

Identify any specific hazards associated with the machine's operation.

Describe the machine's operating modes and control systems.

Highlight any safety features or safeguards already implemented.

Hazard Identification

Identify and list all potential hazards associated with the machine.

Consider mechanical, electrical, thermal, chemical, ergonomic, and other hazards.

Evaluate the severity and potential consequences of each identified hazard.

Assess the likelihood and frequency of occurrence for each hazard.

Risk Estimation

Determine the level of risk associated with each identified hazard.

Evaluate the severity, likelihood, and exposure of each hazard.

Use ISO 12100 guidelines to estimate the risk level as low, medium, or high.

Assign a risk priority number (RPN) to prioritize hazards for mitigation.

Risk Evaluation

Review the estimated risk levels for each hazard.

Identify any risks that are deemed unacceptable or require immediate action.

Evaluate the effectiveness of existing safeguards in reducing risk.

Consider the overall risk level and potential consequences to personnel.

Risk Control Measures

Identify and list control measures to mitigate each identified hazard.

Apply the hierarchy of control measures (elimination, substitution, engineering, administrative, PPE).

Specify the type, design, and implementation of each control measure.

Consider both primary and secondary safeguards to ensure comprehensive protection.

Verification and Validation

Determine the effectiveness of each control measure in reducing risks.

Verify that the implemented safeguards meet the required safety standards.

Validate the overall risk reduction achieved by the control measures.

Document any additional testing, inspections, or assessments conducted.

Risk Assessment Review and Documentation

Review the entire risk assessment process and findings.

Document all steps, decisions, and risk reduction measures taken.

Include all relevant drawings, diagrams, and technical specifications.

Obtain necessary approvals, signatures, and endorsements for the assessment.

Risk Assessment Review and Update

Establish a regular review period to reassess the machine's risks.

Schedule periodic checks to ensure control measures are functioning properly.

Update the risk assessment documentation whenever changes or modifications are made to the machine.

Notify relevant personnel and stakeholders about any significant changes or updates.

Note: This checklist is a general guide to conducting a risk assessment for a machine using ISO 12100. It should be customized and adapted to the specific requirements and characteristics of the engineering organization and the machine being assessed.

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