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FAI template for fabrication

1. General Information

Verify project name and number

Confirm part name and number

Ensure revision level is accurate

Document the date of the FAI

List the names of the responsible personnel

2. Design Documentation

Review and validate engineering drawings

Confirm specifications and requirements are met

Check for any design changes or deviations

Validate CAD model against design documentation

3. Materials and Processes

Verify the material certification documents

Ensure materials match specifications

Confirm the manufacturing process plan is approved

Document any special processes used

4. Measurement and Inspection Equipment

Verify calibration status of measurement tools

Ensure inspection equipment is appropriate for part dimensions

Document inspection methods and techniques

Confirm availability of necessary fixtures and gauges

5. Production Process

Review the production plan and schedule

Ensure the setup of machines is completed and verified

Document any process changes during fabrication

Confirm operator training and qualifications

Here are some additional steps that could be included in the "Production Process" section of the New FAI template for a fabrication checklist

Verify that all necessary tools and equipment are available and in good working condition

Conduct a pre-production meeting to discuss roles, responsibilities, and expectations

Monitor production for adherence to the established production plan and schedule

Implement quality control measures at defined checkpoints during the production process

Record any deviations from the production plan and investigate root causes

Ensure proper handling and storage of materials to prevent contamination or damage

Perform routine maintenance on equipment throughout the production process

Collect and analyze production data for efficiency and quality metrics

Facilitate communication between operators and quality control personnel during production runs

Conduct periodic audits to ensure compliance with safety and quality standards

Prepare and distribute production reports to relevant stakeholders

Review and address any customer feedback or concerns related to fabrication

6. First Article Inspection Results

Record dimensional measurements of the first article

Compare measurements to design specifications

Document any non-conformance issues

Ensure corrective actions are identified and documented

7. Documentation and Approval

Compile all inspection reports and results

Ensure all documentation is signed and dated

Submit the FAI report for approval

Retain copies of all documentation for traceability

8. Final Review

Conduct a final review of the FAI package

Confirm completeness and accuracy of all information

Ensure all responsible parties have reviewed the FAI

Archive FAI documentation as per company policy

This checklist serves as a guideline for conducting a First Article Inspection for fabrication, ensuring that all necessary steps are followed to verify compliance with design and manufacturing specifications.

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