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fmcg coffee freeze drying plant checklist

1. Pre-Operational Equipment Checks

Inspect the freeze dryer for any visible damage or wear.

Test the control panel functionality for the freeze dryer.

Ensure the vacuum pump is operational and oil levels are adequate.

Verify that the refrigeration unit is functioning correctly and has no leaks.

Check the integrity of the electrical supply and grounding for all equipment.

2. Coffee Bean Preparation Equipment

Inspect the bean roaster for cleanliness and proper calibration.

Ensure the grinder is functioning correctly and set to the appropriate grind size.

Check the conveyor belts for smooth operation and proper alignment.

Confirm that all sieves and filters are clean and in good condition.

3. Pre-Freeze Processing

Ensure the pre-freezing chamber is clean and at the correct temperature.

Check the temperature sensors and ensure they are calibrated.

Verify that the water bath (if applicable) is functioning correctly.

4. Freeze Drying Cycle Setup

Set up the freeze dryer with the correct cycle parameters based on batch size.

Ensure that the loading racks are clean and appropriately arranged.

Check the nitrogen flushing system (if applicable) for leaks and functionality.

Confirm that the data logging system is operational for cycle monitoring.

5. Quality Assurance Equipment

Inspect the moisture analyzer for calibration and functionality.

Ensure that the packaging machine is clean and functioning correctly.

Verify the seal integrity testing equipment is operational.

Check sensory evaluation stations for cleanliness and proper setup.

6. Safety Equipment Verification

Confirm that personal protective equipment (PPE) is available and in good condition.

Inspect the gas detection system (if applicable) for functionality.

Check fire suppression systems in the facility for maintenance compliance.

Verify that emergency stop buttons are easily accessible and functional.

7. Post-Production Equipment Cleanup

Ensure all equipment is cleaned after production runs.

Inspect the freeze dryer for residual product or contamination.

Check the grinder and roaster for any leftover materials and clean accordingly.

Document and schedule any necessary maintenance for the equipment.

8. Documentation and Compliance

Maintain updated records of maintenance and calibration for all equipment.

Document production parameters and any anomalies during the freeze-drying process.

Ensure all safety and compliance documentation is readily available and updated.

Prepare quality control reports for each production batch, including inspection results.

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