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> FOOTWEAR PATTERN MAKER AND GRADER CHECKLIST
FOOTWEAR PATTERN MAKER AND GRADER CHECKLIST
1. MATERIAL SELECTION
Identify the type of footwear to be made.
Select appropriate materials (leather, synthetic, rubber, etc.).
Assess material properties (flexibility, durability, weight).
Confirm material availability and sourcing.
2. PATTERN CREATION
Gather design specifications and sketches.
Use software or manual methods to create initial patterns.
Ensure patterns reflect accurate dimensions and proportions.
Add seam allowances and notches as necessary.
3. PATTERN DEVELOPMENT
Make adjustments based on design changes or fit issues.
Create additional sizes or variations of the pattern.
Test patterns by creating sample prototypes.
Document any modifications made to the original pattern.
4. GRADING PROCEDURE
Determine size range for grading (e.g., US sizes 6-12).
Apply grading rules for different parts of the pattern (length, width).
Use grading software or manual methods for accuracy.
Verify graded patterns against size specifications.
5. SAMPLE PRODUCTION
Cut materials according to patterns.
Assemble and stitch samples together.
Evaluate the fit and finish of the sample footwear.
Make necessary adjustments based on sample testing.
6. FINALIZATION
Confirm all patterns and grades meet design requirements.
Prepare technical documentation for production.
Ensure patterns are properly labeled and stored.
Communicate with manufacturers regarding final patterns.
7. QUALITY CONTROL
Establish quality standards for patterns and samples.
Conduct inspections and testing on finished samples.
Address any issues found during quality checks.
Document findings and make improvements as needed.
8. RECORD KEEPING
Maintain records of all patterns and grades.
Archive design sketches and modifications for future reference.
Track material usage and sourcing details.
Keep a log of production runs and any discrepancies.
9. CONTINUOUS IMPROVEMENT
Gather feedback from production teams and customers.
Analyze performance of patterns in real-world applications.
Stay updated with industry trends and technologies.
Regularly review and refine pattern-making and grading processes.
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