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Formlabs fuse 1+ operations

1. Pre-Operation Setup

Verify that the workspace is clean and organized.

Ensure proper ventilation in the operating area.

Check that the Fuse 1+ printer is powered on and connected to the network.

Confirm that the latest firmware is installed on the printer.

2. Material Preparation

Inspect the nylon powder for any contaminants or clumps.

Ensure that the powder storage container is clean and dry.

Measure the amount of nylon powder needed for the print job.

Fill the powder cartridge with the required amount of nylon powder.

3. Model Preparation

Design the 3D model using compatible software.

Export the model in the correct file format (e.g., .STL, .OBJ).

Use PreForm software to prepare the model for printing.

Check orientation and support structures in PreForm.

Generate the print file and save it to the designated location.

4. Printer Setup

Load the print file into the Fuse 1+ printer.

Ensure that the build platform is correctly installed.

Check that the heating elements are functioning and calibrated.

Set the appropriate print parameters based on the material and model specifications.

5. Printing Process

Start the printing process and monitor the status.

Ensure that the printer is operating without any errors.

Document any anomalies or issues that arise during printing.

Maintain a clean environment around the printer during operation.

6. Post-Operation Procedures

Allow the print to cool down to room temperature before removal.

Carefully remove the build platform from the printer.

Use appropriate tools to extract the printed model from the powder bed.

Sift and recover unused nylon powder for future use.

Store unused powder in a clean, dry container.

7. Maintenance and Troubleshooting

Perform regular maintenance checks on the printer components.

Clean the printer’s interior and exterior surfaces as needed.

Keep a log of all maintenance activities and print jobs.

Troubleshoot any issues with the printer using the manufacturer’s guidelines.

8. Safety and Compliance

Ensure all operators are trained in safety protocols.

Use appropriate personal protective equipment (PPE) when handling materials.

Dispose of waste materials according to local regulations.

Keep safety data sheets (SDS) for materials on hand and accessible.

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