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functional test script for an air handling unit

1. Pre-Test Preparation

Confirm that all necessary documentation is available (specifications, design documents, etc.)

Verify that the air handling unit (AHU) installation is complete and meets design specifications

Ensure that all safety protocols are in place and that personnel are equipped with appropriate PPE

Check that all required tools and testing equipment are available and calibrated

2. System Checks

Inspect the physical condition of the AHU, including housing, filters, and components

Verify that electrical connections are secure and properly labeled

Check that all mechanical components (fans, dampers, etc.) are installed and operational

Confirm that the control system is installed and configured according to specifications

3. Functional Testing

Power on the air handling unit and observe initial startup procedures

Test the operation of fans (high and low speeds, if applicable)

Verify the correct operation of heating and cooling coils

Check the operation of dampers (outside air, return air, exhaust air)

Test the operation of filters (ensure proper airflow and pressure drop)

Validate the control system functionality (setpoints, alarms, etc.)

4. Performance Verification

Measure and record airflow rates at various points in the system

Check temperature differentials across heating and cooling coils

Assess humidity levels and control performance

Evaluate noise levels during operation, ensuring compliance with specifications

Verify that the system meets design criteria for energy efficiency (if applicable)

5. Safety and Compliance Checks

Confirm that safety interlocks and emergency shutoff systems are functional

Test fire and smoke detection systems within the AHU

Ensure compliance with local codes and regulations regarding air quality and safety

Document any findings or issues observed during testing

6. Documentation and Reporting

Record all test results and observations in a standardized format

Note any discrepancies or issues that require follow-up or remediation

Prepare a final report summarizing test results, including any recommendations for improvements

Obtain necessary sign-offs from stakeholders upon completion of testing

7. Post-Test Follow-Up

Schedule any necessary maintenance or corrective actions based on test results

Review the test findings with engineering and operations teams

Update maintenance and operational documentation as required

Archive test results and documentation for future reference and compliance audits

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