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Generators and ATS preventive maintenance

General Inspection

Inspect the generator and ATS for any physical damage or signs of wear.

Check for any fuel leaks or oil leaks around the generator.

Ensure that all protective covers are secure and in place.

Fluid Levels

Check engine oil level and top off as necessary.

Inspect coolant level and add fluid if needed.

Verify fuel levels and ensure proper fuel quality.

Battery Maintenance

Inspect battery terminals for corrosion and clean if necessary.

Check battery charge and ensure it is fully operational.

Test battery voltage with a multimeter.

Electrical System Checks

Inspect all electrical connections for tightness and corrosion.

Test the operation of circuit breakers and fuses.

Verify that all control panel indicators are functioning correctly.

Startup and Load Testing

Perform a no-load start to ensure the generator operates smoothly.

Conduct a load test to verify performance under load conditions.

Monitor voltage and frequency during the test for proper output.

Exhaust System

Inspect the exhaust system for leaks or blockages.

Ensure that the muffler and exhaust pipes are in good condition.

Check the exhaust temperature to ensure it is within acceptable limits.

ATS Functionality

Test the operation of the ATS to ensure it switches correctly between utility and generator power.

Inspect the ATS control panel for any error codes or alerts.

Verify that all safety interlocks are functioning properly.

Cleaning and Maintenance

Clean the generator and ATS exterior to prevent corrosion and debris buildup.

Replace air filters as necessary.

Schedule a deep clean of the generator and surrounding area.

Documentation and Reporting

Record all maintenance activities in the maintenance log.

Note any issues found during inspection and plan for repairs if needed.

Schedule the next preventive maintenance visit according to the maintenance plan.

Safety Checks

Ensure all safety guards and shields are in place.

Verify that emergency stop buttons are functioning.

Review safety protocols with all personnel involved in maintenance.

This checklist should help ensure that both generators and ATS are properly maintained and ready for operation when needed.

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