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GI pipe manufacturing

Raw Material Procurement

Assess and select high-quality steel according to industry standards.

Negotiate contracts with suppliers to ensure consistent material availability.

Perform incoming inspections of raw materials for quality assurance.

Design and Specifications

Analyze end-user requirements to define pipe sizes and thickness specifications.

Create detailed CAD models and technical drawings for production reference.

Ensure compliance with relevant international standards for GI pipe design.

Manufacturing Process

Configure machinery for precise forming and welding of pipe sections.

Implement automated systems for cutting and shaping steel materials.

Execute seam welding with appropriate techniques to ensure joint integrity.

Apply a zinc coating through the hot-dip galvanization process.

Conduct inline inspections during the manufacturing stages to catch defects early.

Mechanical Testing

Perform non-destructive testing (NDT) methods, such as ultrasonic or radiographic testing, to detect internal flaws.

Conduct tensile tests to assess the yield strength and elongation of the material.

Execute flattening tests to evaluate the ductility and resistance of the pipe.

Carry out burst tests to examine the pipe’s ability to withstand internal pressure.

Utilize hardness testing methods to confirm the mechanical properties of the galvanized surface.

Quality Control

Develop a comprehensive quality management system documenting processes and results.

Implement regular audits of manufacturing processes to ensure adherence to standards.

Use statistical process control (SPC) techniques to monitor production quality.

Identify and document non-conformance issues, implementing corrective actions as needed.

Packaging and Storage

Implement protective coatings on finished pipes to prevent scratches and corrosion.

Use industry-standard packaging methods to secure pipes for transportation.

Store pipes in a controlled environment to minimize exposure to corrosive elements.

Shipping and Logistics

Develop a logistics plan that optimizes delivery routes and schedules.

Prepare packaging lists and shipping manifests for outbound shipments.

Track shipments from dispatch to delivery, ensuring timely arrival at customer locations.

Post-Manufacturing Support

Establish a dedicated customer service team to address inquiries and concerns.

Provide technical documentation and installation guides with each shipment.

Implement a warranty program for products, ensuring customer satisfaction and quality assurance.

Regulatory Compliance

Stay updated with changes in regulations that affect GI pipe manufacturing and usage.

Conduct regular compliance audits to verify adherence to safety and environmental standards.

Maintain a repository of regulatory documentation and certifications for transparency.

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