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> heat exchanger performance monitoring
heat exchanger performance monitoring
Pre-Inspection Preparation
Review historical performance data
Gather design specifications and operating parameters
Ensure availability of necessary tools and equipment
Confirm personnel qualifications and safety training
Visual Inspection
Check for external leaks or corrosion
Inspect insulation condition and integrity
Examine support structures and alignment
Look for signs of fouling or scaling on accessible surfaces
Operational Parameter Monitoring
Measure inlet and outlet temperatures
Record flow rates of both hot and cold fluids
Monitor pressure drops across the heat exchanger
Evaluate heat transfer efficiency calculations
Maintenance Checks
Assess the need for cleaning or descaling
Review maintenance logs for previous service history
Check gasket and seal conditions
Verify instrument calibration and functionality
Performance Analysis
Compare current performance metrics to historical data
Analyze deviations from expected performance
Identify potential causes of inefficiencies
Recommend corrective actions based on findings
Documentation and Reporting
Compile inspection and monitoring results
Document any maintenance performed
Prepare a performance report for stakeholders
Schedule follow-up inspections or maintenance as needed
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