Hot Water Boiler Monthly, semi annual, annual preventive maintenance checklists Visual Inspection
Monthly Visual Inspection
Semi-Annual Visual Inspection
- Check for visible rust, pitting, or discoloration.
- Inspect welded joints and seams for integrity.
- Look for signs of insulation damage or moisture.
- Document any findings for repair follow-up.
- Examine vent pipes for obstructions or debris.
- Check connections for signs of soot or gas leakage.
- Ensure proper alignment and support of venting.
- Use a smoke test if necessary to identify leaks.
- Look for frayed or torn insulation material.
- Check for moisture buildup indicating insulation failure.
- Ensure insulation is intact and properly secured.
- Replace any damaged insulation as needed.
- Check chemical feed systems for proper operation.
- Verify that chemical levels meet manufacturer specifications.
- Inspect storage tanks for leaks or corrosion.
- Document chemical readings and any required adjustments.
- Check for signs of leaks around the tank.
- Inspect fittings and connections for tightness.
- Ensure the tank is properly charged and functioning.
- Look for rust or corrosion on the tank surface.
- Test all control settings for accuracy.
- Check safety devices for functionality and alarms.
- Inspect wiring and connections for integrity.
- Document any malfunctions for immediate attention.
- Check the valve for leaks or damage.
- Operate the valve to ensure it opens and closes smoothly.
- Clean the valve seat and surrounding area.
- Document the condition and any maintenance performed.
- Listen for unusual noises indicating potential issues.
- Check pump seals and connections for leaks.
- Inspect electrical connections for wear.
- Verify that pumps operate within specified parameters.
- Remove any debris or flammable materials.
- Ensure proper organization of tools and equipment.
- Check for proper ventilation and air circulation.
- Document the cleanliness status for safety compliance.
- Manually test the valve to confirm it opens at the correct pressure.
- Check for signs of corrosion or damage.
- Ensure the valve reseats properly after testing.
- Document any issues and schedule repairs if necessary.
- Inspect terminals for tightness and corrosion.
- Check wiring insulation for fraying or damage.
- Ensure all connections are secure and free of moisture.
- Replace any damaged components as needed.
- Inspect the flame sensor for cleanliness and positioning.
- Check igniter for wear and functionality.
- Examine burner components for proper alignment.
- Document any necessary repairs or replacements.
- Verify gauge calibration against known standards.
- Check for leaks or damage to gauge connections.
- Ensure all gauges are easily visible and accessible.
- Document any discrepancies and plan for replacements.
- Inspect for discoloration or physical damage.
- Check for scale buildup or corrosion.
- Ensure proper cleaning and maintenance schedules are followed.
- Document findings for future reference.
- Test each interlock for operational integrity.
- Inspect wiring and connections for damage.
- Ensure all interlocks are easily accessible.
- Document any failures and arrange for repairs.
- Inspect joints and connections for moisture.
- Look for corrosion or damage on pipes.
- Check the floor for signs of water pooling.
- Document any leaks and schedule repairs.
- Ensure the trap is functioning without clogs.
- Check for leaks or corrosion in the drain line.
- Inspect the discharge area for proper flow.
- Document any issues and arrange for cleaning if needed.
- Check for the latest versions of manuals.
- Organize manuals in a designated location.
- Ensure staff are aware of and can access manuals.
- Document any missing or outdated resources.
- Inspect signage for visibility and clarity.
- Test shutoff systems for proper operation.
- Ensure access to shutoff systems is unobstructed.
- Document the condition and any necessary updates.
Annual Visual Inspection
- Examine all boiler parts including pumps, valves, and controls.
- Check for any visible wear or damage.
- Ensure accessibility to all components for future maintenance.
- Document findings for reference.
- Look for visible cracks or signs of rust.
- Use a magnet to check for areas of corrosion.
- Assess welds and joints for integrity.
- Report any significant findings for repair.
- Activate the emergency shutoff to ensure functionality.
- Check for any alarms or indicators that signal issues.
- Verify that reset mechanisms work properly.
- Document test results for compliance.
- Check flame color and stability during operation.
- Clean burner surfaces to remove soot and debris.
- Inspect ignition components for wear.
- Adjust settings as necessary for optimal performance.
- Inspect for signs of scaling or fouling.
- Use appropriate cleaning methods to remove buildup.
- Check for leaks around joints.
- Document any maintenance performed.
- Activate the low water cut-off manually.
- Ensure it shuts off the boiler as intended.
- Check for signs of wear or corrosion.
- Record test results for future reference.
- Inspect joints and fittings for signs of leakage.
- Check for corrosion or wear on pipes.
- Tighten any loose connections.
- Document the condition of piping.
- Check for loose wiring or damaged components.
- Ensure all indicators and displays are functioning.
- Look for signs of overheating or wear.
- Record any anomalies for follow-up.
- Verify entries for accuracy and completeness.
- Check for any missed maintenance tasks.
- Review operational data for trends.
- Document any discrepancies found.
Use in Manifestly