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> HYDRAULIC SURFACE GRINDER MACHINE monthly checklist
HYDRAULIC SURFACE GRINDER MACHINE monthly checklist
I. Safety Checks
Ensure all safety guards are in place and functional.
Verify that emergency stop buttons are operational.
Check for any oil or coolant leaks around the machine.
II. Machine Condition
Inspect the grinding wheel for wear and damage.
Check the condition of the magnetic chuck and clean if necessary.
Examine the hydraulic lines for signs of wear or leaks.
Ensure all electrical connections are secure and free from corrosion.
III. Lubrication
Check and refill oil levels in the lubrication system.
Lubricate sliding surfaces and bearings as per the manufacturer's guidelines.
Inspect the coolant system for proper operation and fluid levels.
IV. Calibration and Alignment
Verify the alignment of the grinding head and table.
Check the vertical and horizontal movement of the table for smooth operation.
Test the accuracy of the depth of cut settings.
Ensure the machine is level and adjust if necessary.
V. Operational Tests
Run the machine without load to check for unusual noises or vibrations.
Test the hydraulic system for responsive operation.
Perform a test grind on a scrap piece to ensure proper functioning.
VI. Documentation
Record any maintenance performed during the checklist.
Document any issues found and actions taken.
Review the maintenance log for any overdue tasks.
Schedule any necessary repairs or follow-up actions.
VII. Final Inspection
Conduct a final visual inspection of the machine and workspace.
Clean the machine and surrounding area.
Ensure all tools and materials are stored properly.
Confirm that the machine is powered down and locked out if necessary.
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