Illustrated SOP FOR AMMONIA COMPRESSOR
1. Preparation and Safety Measures
2. Equipment Inspection
- Look for cracks or dents on the compressor body.
- Check for any signs of rust or corrosion.
- Inspect for loose or missing bolts.
- Verify that all labels and safety warnings are intact.
- Examine oil reservoir for adequate levels.
- Inspect oil for contamination or discoloration.
- Test lubrication system operation for proper flow.
- Ensure all lubrication points are easily accessible.
- Inspect hoses for cracks, bulges, or wear.
- Check fittings for tightness and signs of leaking.
- Examine valves for proper operation and damage.
- Replace any worn or damaged components immediately.
- Check gauge readings against known values.
- Inspect for physical damage or wear on gauges.
- Ensure gauges are clean and readable.
- Calibrate gauges if discrepancies are found.
- Check mounting bolts for tightness.
- Inspect alignment with connected equipment.
- Ensure there is no undue stress on the compressor.
- Adjust mounts if misalignment is detected.
- Examine all wiring for fraying or damage.
- Check terminals for corrosion or loose connections.
- Ensure insulation is intact and secure.
- Tighten any loose electrical connections.
- Verify grounding connections are secure and intact.
- Inspect grounding wires for damage or wear.
- Ensure compliance with electrical safety standards.
- Test grounding continuity with a multimeter.
- Inspect isolators for cracks or deterioration.
- Check mounts for signs of excessive vibration.
- Replace any worn or damaged isolators immediately.
- Ensure isolators are properly secured.
- Check for proper installation of guards.
- Inspect covers for damage or wear.
- Ensure all securing mechanisms are functional.
- Replace any missing or damaged guards.
- Check intake filters for dirt or debris.
- Inspect discharge areas for obstructions.
- Ensure airflow is unobstructed and adequate.
- Clean any blocked areas as necessary.
- Check coolant levels and quality.
- Inspect hoses for leaks or damage.
- Test flow rate to ensure proper circulation.
- Replace coolant if contamination is detected.
- Inspect valves for physical damage or corrosion.
- Test pressure settings against specifications.
- Ensure valves operate smoothly without sticking.
- Replace any malfunctioning or damaged valves.
- Rotate compressor manually and listen for irregular sounds.
- Check for excessive vibration during operation.
- Identify and document any unusual findings.
- Investigate causes of abnormal noises or vibrations.
- Check all indicator lights for operation.
- Test control functions for responsiveness.
- Ensure displays are clear and legible.
- Report any malfunctions immediately.
- Inspect housing surfaces for rust or flaking.
- Check surrounding structures for signs of deterioration.
- Treat any exposed metal surfaces with corrosion inhibitors.
- Document any significant findings for repair.
- Check the visibility and accessibility of shut-off switches.
- Test functionality of emergency shut-off systems.
- Ensure labels indicate emergency procedures clearly.
- Replace any non-operational shut-off mechanisms.
- Measure ambient temperature with a thermometer.
- Check for proper ventilation around the compressor.
- Ensure temperature does not exceed manufacturer specifications.
- Report any temperature-related issues.
- Review logs for documented maintenance activities.
- Look for patterns in operational issues.
- Document any recurring problems for further analysis.
- Schedule maintenance based on historical data.
Use in Manifestly