internal audit process for Injection ( from incoming , molding , assembly , sorting , expedition )
A. Incoming Inspection & Supplier Management
B. Documentation
C. Personnel Resources
D. Machine
- Collect all maintenance schedules and records.
- Verify dates and tasks completed against schedules.
- Identify any overdue maintenance tasks.
- Ensure compliance with manufacturer recommendations.
- Document findings and highlight areas for improvement.
- Check calibration certificates for each machine.
- Conduct visual inspections for wear and tear.
- Perform functional tests to ensure operational standards.
- Record calibration dates and next due dates.
- Report deviations and schedule recalibration if necessary.
- Review maintenance logs for frequency and thoroughness.
- Analyze downtime related to maintenance issues.
- Gather feedback from operators on machine performance.
- Identify trends in maintenance-related failures.
- Recommend improvements based on analysis.
- Collect data on machine run times and cycle times.
- Calculate utilization rates against benchmarks.
- Identify machines with low utilization.
- Analyze reasons for underperformance.
- Prepare a report with recommendations for optimization.
- Review safety manuals and operational guidelines.
- Conduct site inspections for safety compliance.
- Verify that safety equipment is in place and operational.
- Interview staff on safety practices and training.
- Document compliance findings and suggest corrective actions.
Use in Manifestly