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line clearance production

1. Pre-Clearance Preparation

Confirm all production personnel are trained on line clearance procedures.

Ensure all necessary tools and equipment for clearance are available.

Review the production schedule and confirm the end of the current production run.

Gather all relevant documentation, including batch records and cleaning procedures.

2. Material Removal

Remove all finished product from the line and store according to procedures.

Dispose of any rejected or non-conforming products as per company policy.

Clear away any packaging materials and labels associated with the previous product.

3. Equipment and Area Cleaning

Conduct a thorough cleaning of all equipment used in the previous production run.

Inspect all surfaces, including conveyors, hoppers, and workstations, for residue.

Use appropriate cleaning agents and methods as specified in cleaning protocols.

Verify that all cleaning has been completed before proceeding.

4. Inspection and Verification

Perform a visual inspection of the line to ensure no materials remain.

Check for any foreign objects or contamination risks in the production area.

Document the inspection results and any corrective actions taken.

5. Documentation

Complete line clearance documentation, including date, time, and personnel involved.

Record any cleaning and inspection results in the batch record.

Ensure all relevant documents are signed and filed according to company policy.

6. Setup for New Production

Prepare and verify materials and components for the new product line.

Set up equipment according to the specifications for the new production run.

Conduct a pre-production meeting with the team to review the new product requirements.

7. Final Clearance Approval

Obtain final approval from the production supervisor or designated personnel.

Confirm that all steps of the line clearance procedure have been completed satisfactorily.

Ensure that the line is ready for the new production run before starting.

8. Post-Clearance Monitoring

Monitor the initial production runs closely for any issues.

Document any discrepancies or problems encountered during the transition.

Review the line clearance process periodically for continuous improvement.

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