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Home > Manufacturing > MAINTENANCE CHECKLIST FOR FORKLIFT

MAINTENANCE CHECKLIST FOR FORKLIFT

1. Daily Pre-Operation Checks

Inspect the forklift for any visible damage or leaks.

Check fluid levels (oil, hydraulic fluid, and coolant) and top off if necessary.

Ensure the battery is charged and terminals are clean.

Test the horn and lights to ensure they are functioning properly.

Inspect forks for cracks or excessive wear.

Check the tire condition and air pressure.

2. Weekly Maintenance Tasks

Clean the forklift, removing dirt and debris from the body and engine compartment.

Inspect the chain and mast for wear or damage; lubricate if needed.

Check the operation of the seatbelt and other safety features.

Test the brakes for responsiveness and wear.

Examine the steering for smooth operation and noise.

3. Monthly Inspections

Inspect the hydraulic system for leaks and ensure smooth operation.

Check the condition of the battery and clean terminals.

Inspect all safety decals and replace any that are worn or missing.

Review the operator’s manual for specific maintenance recommendations.

Conduct a thorough inspection of the electrical system for wear or damage.

4. Quarterly Maintenance

Perform a detailed inspection of all moving parts and lubricate them as necessary.

Check the transmission fluid level and condition.

Inspect the fuel system for leaks and clean filters if applicable.

Review and update maintenance records and any necessary compliance documentation.

Test the emergency and backup alarms for proper function.

5. Annual Maintenance

Schedule a professional inspection and servicing for the forklift.

Replace hydraulic filters and oil as per manufacturer recommendations.

Perform a comprehensive inspection of the entire forklift, including structural components.

Review operator training and refresh as necessary.

Check and replace any worn or damaged safety equipment.

6. Documentation and Record Keeping

Maintain a log of all maintenance activities performed.

Document any repairs and parts replacements.

Keep track of inspection schedules and compliance requirements.

Review maintenance records regularly to identify trends or recurring issues.

7. Safety Checks

Ensure that operators are trained and certified to use the forklift.

Conduct regular safety meetings to review protocols and procedures.

Inspect fire extinguishers and first aid kits for accessibility and compliance.

Review emergency procedures with all operators and staff.

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