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Mechanical checklist for Process gas compressor

1. Pre-Installation Checks

Verify compressor specifications against project requirements.

Ensure all components are delivered and undamaged.

Check for proper documentation and certification of materials.

Confirm alignment of foundation and mounting pads.

Verify that installation site meets environmental and safety standards.

2. Installation Procedures

Ensure proper lifting and handling techniques are used.

Check alignment of compressor with driver (motor/turbine).

Secure all mounting bolts to specified torque values.

Install vibration isolation mounts as per design specifications.

Connect suction and discharge piping, ensuring no stress is applied to the compressor.

3. Electrical Connections

Verify electrical supply voltage and phase matches compressor requirements.

Ensure all electrical connections are tight and properly insulated.

Confirm grounding connections are properly made.

Check control panel settings and parameters before initial startup.

4. Mechanical Integrity Checks

Inspect all gaskets and seals for proper installation.

Check for leaks in piping and connections using appropriate methods.

Verify that all safety valves are installed and functioning correctly.

Inspect rotating elements for any signs of wear or damage.

5. Lubrication System Verification

Ensure lubricant type and quantity meet manufacturer specifications.

Check lubrication lines for blockages or leaks.

Confirm proper operation of lubrication pumps and filters.

Inspect oil level and quality in the reservoir.

6. Operational Testing

Conduct a pre-startup safety review (PSSR) with the team.

Start the compressor and monitor for unusual vibrations or noises.

Measure operating temperatures and pressures against specified limits.

Verify that all safety and control systems are operational.

7. Documentation and Reporting

Complete installation reports and checklists.

Document any deviations or issues encountered during installation.

Provide training for operational personnel on compressor functions.

Ensure maintenance schedules and documentation are established.

8. Post-Installation Review

Conduct a final inspection of the installation.

Review the performance data against expected parameters.

Schedule follow-up maintenance and inspections as required.

Gather feedback from operational staff on the installation process.

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