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> Mechanical System Commissioning Checklist
Mechanical System Commissioning Checklist
1. Pre-Commissioning Activities
Review design documents and specifications.
Confirm installation of equipment per manufacturer's guidelines.
Verify utility connections (electrical, water, gas, etc.).
Ensure all required permits and approvals are obtained.
Conduct a walk-through inspection of the installation site.
2. Equipment Inspection
Check for physical damage on all mechanical components.
Inspect piping systems for proper insulation and support.
Verify that all safety devices are installed and operational.
Ensure that all valves are correctly positioned and labeled.
Confirm that filters and strainers are clean and properly installed.
3. System Setup
Adjust system settings according to design specifications.
Calibrate sensors and control devices.
Configure control systems and software.
Establish communication between system components.
Document initial settings and configurations.
4. Functional Testing
Perform individual equipment tests (pumps, fans, compressors, etc.).
Test system controls for response and accuracy.
Verify the operation of safety and emergency shutdown systems.
Conduct performance tests to meet design criteria.
Document test results and any discrepancies found.
5. System Balancing
Balance air and water flow rates throughout the system.
Adjust dampers and valves to achieve desired performance.
Verify that system pressure and temperature differentials are within specifications.
Document balancing procedures and final settings.
6. Final Documentation
Compile operating manuals and maintenance guides.
Prepare a commissioning report detailing findings and corrective actions.
Provide a list of warranties and service agreements.
Ensure that as-built drawings are updated and available.
Submit all documentation to the owner or facility manager.
7. Training and Handover
Conduct training sessions for operating personnel.
Review maintenance procedures and schedules.
Discuss system troubleshooting and support resources.
Obtain sign-off from all parties involved in the commissioning process.
Officially hand over the system to the facility management team.
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