Mine RECLAIMER Daily, Weekly, Monthly preventive maintenance checklists
Daily Preventive Maintenance Checklist
- Inspect oil dipstick for proper level.
- Check hydraulic fluid reservoir for adequate levels.
- Examine coolant reservoir for sufficient fluid.
- Top off any low fluids as necessary.
- Examine all hoses for signs of fluid leaks.
- Check fittings for moisture or residue.
- Wipe areas dry to see new leaks.
- Report any significant leaks immediately.
- Look for cracks, fraying, or signs of wear.
- Check tension on belts to ensure proper fit.
- Inspect hose connections for security.
- Replace any damaged belts or hoses.
- Verify fire extinguishers are charged and accessible.
- Inspect first aid kits for complete supplies.
- Ensure safety equipment is free of obstructions.
- Report any missing or expired items.
- Remove debris and trash from the cabin.
- Wipe down control panels with a damp cloth.
- Ensure all controls are free of dirt.
- Check visibility through windows is unobstructed.
- Check tracks for cracks, breaks, or missing links.
- Examine tires for proper inflation and tread wear.
- Look for foreign objects lodged in tracks or tires.
- Report any concerns to maintenance personnel.
- Turn on headlights and check for brightness.
- Activate turn signals and verify operation.
- Check reverse lights for functionality.
- Replace any burnt-out bulbs immediately.
- Test emergency shut-off switch for responsiveness.
- Inspect wires and connections for damage.
- Confirm shut-off systems are easily accessible.
- Document any issues found during testing.
- Read through the operational log carefully.
- Highlight any unusual entries or incidents.
- Discuss irregularities with the team.
- File the log for future reference.
- Remove air filters and check for dirt accumulation.
- Clean filters as per manufacturer guidelines.
- Replace filters if heavily contaminated.
- Ensure filters are securely reinstalled.
- Inspect terminals for corrosion or buildup.
- Clean terminals with a wire brush if needed.
- Check battery voltage with a multimeter.
- Secure all connections tightly.
- Refer to maintenance manual for lubrication points.
- Use appropriate lubricant for each part.
- Avoid over-lubrication to prevent contamination.
- Wipe off excess lubricant after application.
- Look for rocks, mud, or other debris accumulation.
- Use a shovel or brush to remove debris.
- Inspect for any damage or wear underneath.
- Ensure undercarriage is clear for safe operation.
- Start the equipment and operate controls.
- Verify gauges display accurate readings.
- Check all buttons and switches for response.
- Document any non-functional controls.
- Examine bucket edges for wear or cracks.
- Check hydraulic connections for leaks.
- Assess overall structural integrity.
- Report any necessary repairs.
- Inspect cylinders for signs of leaking fluid.
- Check seals and fittings for integrity.
- Look for dents or physical damage.
- Report any issues to maintenance staff.
- Inspect guards for proper installation.
- Ensure no guards are missing or damaged.
- Check that all fasteners are tight.
- Report any missing components immediately.
- Look for loose materials or equipment.
- Identify potential tripping hazards.
- Ensure proper lighting and visibility.
- Remove any hazards found during inspection.
- Test radios for clear audio transmission.
- Check intercoms for operational status.
- Replace batteries if necessary.
- Document any malfunctioning devices.
- Read through maintenance logs for patterns.
- Highlight frequently recurring problems.
- Discuss findings with maintenance team.
- Plan for preventative measures or repairs.
- Activate the alarm system to test functionality.
- Listen for clarity and volume of the alarm.
- Check indicator lights for proper operation.
- Document any faults found during testing.
- Inspect all safety signs for clarity.
- Ensure signs are positioned for visibility.
- Replace any faded or damaged signs.
- Verify compliance with safety regulations.
- Check mainframe for visible cracks or damage.
- Inspect welds and joints for integrity.
- Look for signs of rust or corrosion.
- Report any structural concerns immediately.
- Inspect all attachments for damage or wear.
- Check that all tools are properly stored.
- Ensure attachments are securely fastened.
- Replace any defective tools or attachments.
Weekly Preventive Maintenance Checklist
- Check for loose wires and connections.
- Inspect circuit breakers for tripping.
- Look for signs of wear or corrosion.
- Test functionality of all electrical components.
- Ensure grounding is intact and secure.
- Identify all lubrication points.
- Use the recommended lubricant type.
- Apply lubricant evenly and avoid excess.
- Check for signs of wear on moving parts.
- Ensure seals are intact to prevent leakage.
- Remove air filters and inspect for dirt.
- Clean filters using compressed air or wash.
- Replace any damaged or excessively dirty filters.
- Check screens for blockages and clean thoroughly.
- Reinstall filters securely after cleaning.
- Examine tracks or tires for signs of wear.
- Check for loose or damaged components.
- Inspect for accumulation of debris.
- Look for any signs of oil leaks.
- Ensure proper alignment of all parts.
- Check water pressure and flow from hoses.
- Inspect fire extinguishers for accessibility and charge.
- Test alarms and sensors for functionality.
- Ensure all systems are free of blockages.
- Document any issues found during testing.
- Use a torque wrench to check tightness.
- Inspect for any missing or damaged fasteners.
- Tighten according to manufacturer specifications.
- Check for signs of vibration or loosening.
- Document any repairs needed.
- Check hoses for leaks or abrasions.
- Inspect cylinders for signs of wear.
- Look for fluid levels and color.
- Examine fittings and connections for integrity.
- Document any irregularities found.
- Check fuel filters for clogs and dirt.
- Inspect fuel lines for leaks or damage.
- Clean fuel tanks and ensure no contaminants.
- Verify fuel levels and quality.
- Ensure all connections are secure.
- Record all maintenance performed during the week.
- Note any issues found and actions taken.
- Ensure logs are accessible for future reference.
- Communicate significant issues to management.
- Review logs for trends in maintenance needs.
- Inspect tires or tracks for visible damage.
- Measure tire pressure using a gauge.
- Check tread depth for wear indicators.
- Ensure even wear across all tires/tracks.
- Inflate tires to manufacturer specifications if needed.
- Review safety system documentation for updates.
- Test emergency shutdown procedures in a controlled environment.
- Check functionality of alarms and warning lights.
- Ensure all safety devices are operational.
- Document any issues and corrective actions taken.
- Inspect belts for fraying or damage.
- Check alignment with pulleys and rollers.
- Test tension and adjust as necessary.
- Ensure tracking is correct during operation.
- Document findings and maintenance performed.
- Check radiator for blockages or debris.
- Inspect hoses for leaks or wear.
- Clean radiator fins using compressed air.
- Verify coolant levels and top off as needed.
- Look for signs of corrosion in the system.
- Turn on all lights and check for brightness.
- Test indicator lights for proper activation.
- Inspect for any damaged light covers.
- Replace any burned-out bulbs immediately.
- Document any lights needing replacement.
- Test each control for responsiveness.
- Check calibration of all gauges and displays.
- Ensure remote systems are functioning correctly.
- Look for loose connections or damaged wiring.
- Document any discrepancies or malfunctions.
- Inspect all hoses and fittings for signs of leakage.
- Check the ground under the equipment for fluid spots.
- Wipe down components to identify new leaks.
- Tighten any loose fittings if necessary.
- Document any leaks and schedule repairs.
- Examine welds and joints for integrity.
- Check for signs of rust or corrosion.
- Use a magnifying glass for small cracks.
- Assess overall structural soundness.
- Document findings and plan for repairs if needed.
- Remove any debris or clutter from the cabin.
- Wipe down surfaces and controls.
- Check visibility from all angles, adjusting mirrors as needed.
- Inspect seat and safety harness for wear.
- Ensure all safety equipment is accessible.
- Check oil levels using the dipstick.
- Inspect coolant levels in the reservoir.
- Verify hydraulic fluid levels in the tank.
- Top off any low fluids to recommended levels.
- Document fluid levels and any replenishments.
- Review current inventory levels of critical components.
- Identify any items that are low or out of stock.
- Place orders for any necessary spare parts.
- Update inventory records with new orders.
- Ensure parts are stored properly upon arrival.
- Walk the perimeter of the equipment.
- Remove any debris or hazards in the vicinity.
- Check for proper storage of materials and tools.
- Ensure pathways are clear for safety.
- Document any concerns found during inspection.
Monthly Preventive Maintenance Checklist
- Check all moving parts for wear and tear.
- Look for unusual noises or vibrations.
- Inspect belts and hoses for cracks or fraying.
- Verify the integrity of mounting brackets and supports.
- Drain old oil and replace with new oil.
- Change oil filters according to specifications.
- Check for leaks after replacement.
- Dispose of used oil and filters according to regulations.
- Check hydraulic fluid levels and top up if necessary.
- Replace hydraulic filters based on manufacturer's recommendations.
- Inspect for leaks in hoses and fittings.
- Test hydraulic system for proper operation.
- Use alignment tools to check pulley alignment.
- Adjust as necessary to ensure proper tension.
- Inspect belts for wear and replace if needed.
- Document any adjustments made during the process.
- Check all gauges for accuracy against standards.
- Calibrate sensors as per manufacturer instructions.
- Test control systems for responsiveness.
- Log all calibration results for future reference.
- Examine welds and joints for cracks.
- Look for rust or corrosion on metal surfaces.
- Assess the condition of mounting brackets and supports.
- Report any structural issues immediately.
- Use a multimeter to check battery voltage.
- Clean battery terminals and connectors of corrosion.
- Check electrolyte levels and top off if necessary.
- Secure all connections and inspect for wear.
- Review all safety protocols and procedures.
- Conduct a walkthrough to identify potential hazards.
- Gather feedback from operators on safety concerns.
- Update safety procedures based on audit findings.
- Analyze performance data to identify trends.
- Document any emerging issues that require attention.
- Prioritize repairs and upgrades based on impact.
- Create a schedule for executing necessary work.
- Check all moving parts for wear and tear.
- Look for unusual noises or vibrations.
- Inspect belts and hoses for cracks or fraying.
- Verify the integrity of mounting brackets and supports.
- Drain old oil and replace with new oil.
- Change oil filters according to specifications.
- Check for leaks after replacement.
- Dispose of used oil and filters according to regulations.
- Check hydraulic fluid levels and top up if necessary.
- Replace hydraulic filters based on manufacturer's recommendations.
- Inspect for leaks in hoses and fittings.
- Test hydraulic system for proper operation.
- Use alignment tools to check pulley alignment.
- Adjust as necessary to ensure proper tension.
- Inspect belts for wear and replace if needed.
- Document any adjustments made during the process.
- Check all gauges for accuracy against standards.
- Calibrate sensors as per manufacturer instructions.
- Test control systems for responsiveness.
- Log all calibration results for future reference.
- Examine welds and joints for cracks.
- Look for rust or corrosion on metal surfaces.
- Assess the condition of mounting brackets and supports.
- Report any structural issues immediately.
- Use a multimeter to check battery voltage.
- Clean battery terminals and connectors of corrosion.
- Check electrolyte levels and top off if necessary.
- Secure all connections and inspect for wear.
- Review all safety protocols and procedures.
- Conduct a walkthrough to identify potential hazards.
- Gather feedback from operators on safety concerns.
- Update safety procedures based on audit findings.
- Analyze performance data to identify trends.
- Document any emerging issues that require attention.
- Prioritize repairs and upgrades based on impact.
- Create a schedule for executing necessary work.
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