mobile lifting jacks

Pre-Operation Checklist

Inspect the lifting jacks for any visible damage.

Ensure all components are in good working condition.

Check the hydraulic fluid level and top up if necessary.

Verify that the safety features are functioning properly.

Confirm that the lifting capacity is appropriate for the intended load.

Setup Procedures

Choose a stable and level surface for operation.

Position the mobile lifting jacks according to the manufacturer's guidelines.

Ensure that the area is clear of any obstacles or hazards.

Engage the brakes on the jacks to prevent movement during operation.

Lifting Procedures

Position the load correctly on the jacks.

Gradually raise the load, checking for stability as you lift.

Monitor the lifting process for any signs of instability or malfunction.

Stop lifting if any issues are detected and assess the situation.

Post-Operation Checklist

Lower the load completely and ensure it is stable.

Inspect the lifting jacks for any signs of wear or damage after use.

Clean any debris or fluid spills from the jacks and surrounding area.

Store the jacks in a designated area, ensuring they are secured properly.

Maintenance Schedule

Perform routine maintenance as per the manufacturer's recommendations.

Review the manufacturer's manual for specific maintenance tasks.
Follow the suggested intervals for inspections and services.
Replace worn parts and fluids as specified.
Document all maintenance activities for future reference.

Keep a log of inspections, repairs, and maintenance activities.

Create a detailed logbook or digital document.
Record dates, descriptions, and personnel involved.
Include any issues found and actions taken.
Regularly review logs to identify trends or recurring issues.

Check hydraulic systems regularly for leaks or wear.

Inspect hoses and seals for signs of leakage.
Check fluid levels and top up as necessary.
Look for any wear on hydraulic components.
Test system pressure to ensure proper operation.

Ensure that all safety equipment is maintained and functional.

Inspect safety guards, emergency stops, and alarms.
Test functionality of safety features regularly.
Replace any faulty safety equipment immediately.
Keep a checklist of safety equipment checks.

Here are some additional steps that could be included in the Maintenance Schedule section

Inspect and clean lifting jacks after each use to prevent corrosion and debris buildup

Wipe down surfaces with a clean cloth after use.
Remove debris and check for signs of corrosion.
Apply a protective coating if necessary.
Ensure all moving parts are free of obstructions.

Verify that all bolts and fasteners are tightened to the manufacturer's specifications

Use a torque wrench to check tightness.
Refer to the manufacturer's specifications for torque values.
Inspect for any signs of loosening or wear.
Retighten and replace any damaged fasteners.

Lubricate moving parts as recommended by the manufacturer to ensure smooth operation

Identify all lubrication points on the equipment.
Use the recommended lubricant type and amount.
Check for excess or insufficient lubrication.
Reapply regularly based on usage frequency.

Test the functionality of emergency stop mechanisms and safety features regularly

Perform emergency stop tests during inspections.
Document results and any required adjustments.
Ensure operators are trained on emergency procedures.
Replace any faulty components immediately.

Check and replace hydraulic fluid as needed to maintain optimal performance

Inspect fluid levels and color regularly.
Replace fluid according to the manufacturer's schedule.
Dispose of old hydraulic fluid responsibly.
Check for contaminants before adding new fluid.

Inspect electrical systems and connections for signs of wear or damage

Check wires for fraying or discoloration.
Ensure connections are secure and free from corrosion.
Test electrical components for functionality.
Replace any damaged wires or connectors promptly.

Assess the condition of wheels or casters for wear and replace if necessary

Inspect wheels for flat spots or cracks.
Check swivel mechanisms for smooth movement.
Replace worn wheels with compatible replacements.
Lubricate wheels as per manufacturer recommendations.

Review and update training for operators to ensure proper use and care of the lifting jacks

Schedule regular training sessions for all operators.
Provide updated manuals and safety guidelines.
Incorporate hands-on training for practical skills.
Evaluate training effectiveness and make adjustments.

Schedule annual comprehensive inspections by a qualified technician to ensure overall safety and functionality

Contact a certified technician well in advance.
Provide the technician with maintenance logs.
Ensure all equipment is accessible for inspection.
Follow up on any recommendations made by the technician.