oil injected screw compressor
Pre-Start Checklist
Start-Up Procedure
Operating Checks
Maintenance Schedule
- Refer to the manufacturer's manual for specifications.
- Drain the old oil completely from the compressor.
- Replace the oil filter with a new one.
- Fill with new oil according to specifications.
- Check for leaks after replacement.
- Remove the air intake filter from its housing.
- Inspect for dirt, debris, or damage.
- Clean the filter using compressed air or wash if washable.
- Reinstall the filter securely in place.
- Schedule regular cleaning intervals based on usage.
- Inspect hoses for cracks, bulges, or leaks.
- Check all connections for tightness and security.
- Replace any worn or damaged hoses immediately.
- Ensure proper routing of hoses to avoid abrasion.
- Document any findings and repairs made.
- Use a vibration analyzer to assess compressor vibrations.
- Compare results against baseline data for anomalies.
- Identify potential imbalance or misalignment issues.
- Schedule repairs if abnormal vibrations are detected.
- Document the analysis results for future reference.
- Create a maintenance calendar for inspections.
- Ensure the technician is certified and experienced.
- Provide access to all necessary equipment and documentation.
- Document findings and recommendations from each inspection.
- Follow up on any required actions promptly.
- Install gauges to monitor temperatures and pressures.
- Record data at regular intervals (daily, weekly).
- Analyze trends for any abnormalities or deviations.
- Address any readings outside manufacturer specifications.
- Keep records for maintenance and troubleshooting purposes.
- Shut down the compressor and isolate the heat exchanger.
- Remove any debris or buildup from the exchanger surfaces.
- Check for leaks and ensure all connections are tight.
- Reassemble and restart the system, monitoring performance.
- Schedule cleaning based on operational conditions.
- Power down the compressor before inspection.
- Inspect all electrical connections for tightness and corrosion.
- Use appropriate tools to tighten loose connections.
- Replace any corroded connectors as necessary.
- Document any electrical issues found and fixed.
- Refer to the manual for lubrication intervals and types.
- Use the recommended lubricant for bearings and moving parts.
- Apply lubricant evenly to avoid over-lubrication.
- Check for any signs of wear during lubrication.
- Document lubrication activities in maintenance logs.
- Check the safety valves for any visible signs of wear.
- Perform a functional test to ensure they open and close properly.
- Replace any valves that do not operate correctly.
- Document the inspection and testing results.
- Schedule retests based on manufacturer guidelines.
- Gather all relevant maintenance records and documentation.
- Update logs with recent service activities and findings.
- Ensure all procedures follow current manufacturer recommendations.
- Archive older documents for historical reference.
- Distribute updated documents to relevant personnel.
- Inspect all oil lines and connections for leaks.
- Clean any oil residue to identify new leaks easily.
- Tighten loose connections or replace damaged components.
- Document any leaks found and actions taken.
- Schedule regular leak inspections during maintenance.
- Check the drive belt for wear, cracks, or fraying.
- Ensure proper tension according to manufacturer specifications.
- Adjust or replace the belt if it does not meet requirements.
- Document findings and any adjustments made.
- Schedule regular checks based on operational hours.
- Remove the oil separator for inspection.
- Check for any signs of damage or contamination.
- Replace if the separator is clogged or ineffective.
- Reinstall the separator securely and check for leaks.
- Document inspection results and any actions taken.
- Conduct a comprehensive test of all control systems.
- Simulate safety scenarios to verify system responses.
- Document any malfunctions or discrepancies.
- Schedule repairs for any non-functional components.
- Maintain a record of test results for future reference.
Use in Manifestly