OVER HEAD CRANES
1. PRE-OPERATIONAL CHECKS
- Examine structural components for cracks or dents.
- Check for rust or corrosion on metal parts.
- Look for any loose bolts or missing hardware.
- Inspect the hoist and trolley for proper alignment.
- Test limit switches to ensure they stop movement.
- Verify that safety interlocks engage correctly.
- Inspect emergency stop devices for accessibility.
- Confirm operational status of any warning systems.
- Look for faded or damaged labels and signs.
- Ensure all safety instructions are in place.
- Check that labels are positioned for visibility.
- Replace any missing or unclear signage immediately.
- Check that the load rating is visible on the crane.
- Ensure the load does not exceed the marked capacity.
- Review the load chart for accurate measurements.
- Confirm operator understanding of load limits.
- Inspect the workspace for any obstructions.
- Ensure no personnel are within the swing radius.
- Establish a safe zone around the crane.
- Communicate with personnel to maintain clearance.
- Inspect power cables for fraying or damage.
- Ensure connections are secure and free of debris.
- Test the power source for proper voltage.
- Verify that circuit breakers are in good condition.
- Test all crane controls for responsiveness.
- Check remote control batteries and functionality.
- Inspect control panels for wear or damage.
- Confirm proper operation of all toggle switches.
- Press each emergency stop button to check response.
- Verify that all stops engage and release properly.
- Test the emergency stop function from various locations.
- Document any failures for immediate repair.
- Operate the hoist through its full range.
- Listen for unusual sounds indicating issues.
- Check for smooth movement without resistance.
- Inspect cables for fraying or wear during operation.
- Load the crane to its rated capacity.
- Test the brakes by lifting and lowering the load.
- Ensure brakes hold the load securely without slipping.
- Document any issues and address them before operation.
- Inspect wheels and tracks for wear or damage.
- Ensure all moving parts are properly lubricated.
- Look for debris that may obstruct movement.
- Clean and apply lubricant as needed.
- Examine wiring for fraying or exposed conductors.
- Check connectors for corrosion or loose connections.
- Ensure all electrical components are secured.
- Document any issues for repair or replacement.
- Check operator certifications and training records.
- Ensure operator understands crane operations and safety.
- Confirm compliance with local regulations and standards.
- Reinforce the importance of ongoing training.
- Inspect the fire extinguisher for proper charge.
- Check that it is located within easy reach.
- Ensure the extinguisher is mounted securely.
- Review fire safety procedures with all personnel.
- Provide the load chart for operator review.
- Discuss load capacity and range limitations.
- Ensure operator understands how to read the chart.
- Reiterate the importance of adhering to load limits.
2. HOOK AND SLING INSPECTION
3. MECHANICAL COMPONENTS
- Inspect for fraying, broken strands, or kinks.
- Look for corrosion or rust on the surface.
- Ensure that the wire rope or chain is properly lubricated.
- Check for any signs of excessive wear at termination points.
- Observe for any visible cracks or damage.
- Rotate sheaves and rollers to check for binding.
- Lubricate bearings as needed to ensure smooth movement.
- Replace any worn or damaged components immediately.
- Listen for unusual sounds indicating mechanical failure.
- Check motor mounts for tightness and stability.
- Inspect gears for wear or misalignment.
- Verify proper operation under load conditions.
- Test brake function by engaging and releasing.
- Inspect brake pads for wear and replace if necessary.
- Check hydraulic or pneumatic systems for leaks.
- Ensure that brake controls are functioning smoothly.
Use in Manifestly